Основной каталог Kyocera 2021 - 2022

Каталог Kyocera пластины с CVD покрытием для обработки чугуна

Каталог Kyocera пластины TQ для нарезания резьбы c прессованным стружколомом

Каталог Kyocera высокопроизводительные модульные сверла DRA

Каталог Kyocera фрезы MRX с позитивными круглыми пластинами

Каталог Kyocera пластины с CVD покрытием для обработки стали

Ramping, helical milling and vertical milling (Plunging) Vertical milling (Plunging)

1. Available for vertical milling (plunging).

2. NOT available for ramping and helical milling, because interference		Insert description	Max. width of cut
	ae

	between workpiece and insert may occur.	LOMU10 type	5mm
		LOMU15 type	7mm
Cutting performance

Description		Shouldering	Slotting	Description		Shouldering	Slotting
	(Cutting width ae=DC/2)				(Cutting width ae=DC/2)

1010	10101010	1616	1616
1010		1616	1616
88 88	88 88
		14141414	14141414
MEW16...-10 66	66
661010	661010	12121616	12121616
		1212	1212
1010 4488	1010 4488
MEW18...-10 44	44	MEW25...-15 161610101414	161610101414
		1010	1010
88 2266	88 2266
22	22	1414121288	1414121288
661010	661010	88	88
00 0044	00 0044	1616	1616

	0.10.1	0.150.15	0.20.2	0.250.25		0.10.1	0.150.15	0.20.2	0.250.25	121210106666	121210106666
44 88	0.10.1	0.150.15	0.20.2	0.250.25	44 88	0.10.1	0.150.15	0.20.2	0.250.25	MEW50...-15
	22	fz (mm/t)fz (mm/t)				22	fz (mm/t)fz (mm/t)			10101414	10101414
	66	fz (mm/t)fz (mm/t)				66	fz (mm/t)fz (mm/t)			444488	444488
22 00					22 00					1212	1212
1010					1010					8816162266	8816162266
	44 0.10.1	0.150.15	0.20.2	0.250.25		44 0.10.1	0.150.15	0.20.2	0.250.25	22	22
00 88					00 88					1010	1010
	0.10.1	0.150.15fz (mm/t)fz (mm/t)0.20.2		0.250.25		0.10.1	0.150.15fz (mm/t)fz (mm/t)0.20.2		0.250.25	661414000044	661414000044

101022					101022						0.10.1	0.150.15	0.250.25 0.20.2	0.10.1	0.250.25 0.20.2 0.150.15
1010 66		fz (mm/t)fz (mm/t)			1010 66		fz (mm/t)fz (mm/t)				88 0.10.1	0.150.15	0.250.25 0.20.2	88 0.10.1	0.250.25 0.20.2 0.150.15
	8800					8800				44121222		fz (mm/t)fz (mm/t)	44121222		fz (mm/t)fz (mm/t)
88					88						66	fz (mm/t)fz (mm/t)		66	fz (mm/t)fz (mm/t)
	44 0.10.1	0.150.15	0.20.2	0.250.25		44 0.10.1	0.150.15	0.20.2	0.250.25	2200			2200
	66					66				1010			1010
661010		fz (mm/t)fz (mm/t)			661010		fz (mm/t)fz (mm/t)				44 0.10.1	0.150.15	0.250.25 0.20.2	44 0.10.1	0.250.25 0.20.2 0.150.15
	22					22				00			00
1010 4488					1010 4488						88	fz (mm/t)fz (mm/t)		88	fz (mm/t)fz (mm/t)
44 00					44 00					161622	0.10.1	0.150.15	0.250.25 0.20.2 161622	0.10.1	0.250.25 0.20.2 0.150.15
MEW20...-10										1616 66			161666
88 2266	0.10.1	0.150.15	0.20.2	0.250.25	88 2266	0.10.1	0.150.15	0.20.2	0.250.25			fz (mm/t)fz (mm/t)			fz (mm/t)fz (mm/t)
22					22					141400			141400
66101000		fz (mm/t)fz (mm/t)			66101000		fz (mm/t)fz (mm/t)			1414 44	0.10.1	0.150.15	0.250.25 0.20.2 141444	0.10.1	0.250.25 0.20.2 0.150.15
00 44					00 44					1212			1212
	88 0.10.1	0.150.15	0.20.2	0.250.25		88 0.10.1	0.150.15	0.20.2	0.250.25	12121616		fz (mm/t)fz (mm/t)	12121616		fz (mm/t)fz (mm/t)
MEW50...-10 44	0.10.1	0.150.15	0.20.2	0.250.25	44	0.10.1	0.150.15	0.20.2	0.250.25		22			22
	22	fz (mm/t)fz (mm/t)				22	fz (mm/t)fz (mm/t)			16161010			16161010
	66	fz (mm/t)fz (mm/t)				66	fz (mm/t)fz (mm/t)			10101414			10101414
22 00					22 00						00			00
1010					1010					1414121288	0.10.1	0.150.15	0.250.25 0.20.2 1414121288	0.10.1	0.250.25 0.20.2 0.150.15
	44 0.10.1	0.150.15	0.20.2	0.250.25		44 0.10.1	0.150.15	0.20.2	0.250.25	88			88
00 88					00 88					MEW040R... 1616		fz (mm/t)fz (mm/t)	1616		fz (mm/t)fz (mm/t)
1010	0.10.1	0.150.15fz (mm/t)fz (mm/t)0.20.2		0.250.25	1010	0.10.1	0.150.15fz (mm/t)fz (mm/t)0.20.2		0.250.25	1212101066			1212101066
1010 22					1010 22					66			66
	66	fz (mm/t)fz (mm/t)				66	fz (mm/t)fz (mm/t)			-15 1010141444			1010141444
	8800					8800				4488			4488
88					88					1212			1212
	4466 0.10.1	0.150.15	0.20.2	0.250.25		4466 0.10.1	0.150.15	0.20.2	0.250.25	8822			8822
661010					661010					16162266			16162266
		fz (mm/t)fz (mm/t)					fz (mm/t)fz (mm/t)			1010			1010
1010 2244					1010 2244					MEW080R... 6600			6600
44 88					44 88					14140044			14140044
	00					00					88 0.10.1	0.150.15	0.250.25 0.20.2	88 0.10.1	0.250.25 0.20.2 0.150.15
88 2266					88 2266					4422	0.10.1	0.150.15	0.250.25 0.20.2 4422	0.10.1	0.250.25 0.20.2 0.150.15
22	0.10.1	0.150.15	0.20.2	0.250.25	22	0.10.1	0.150.15	0.20.2	0.250.25	-15 1212		fz (mm/t)fz (mm/t)	1212		fz (mm/t)fz (mm/t)
1010					1010						66	fz (mm/t)fz (mm/t)		66	fz (mm/t)fz (mm/t)
MEW20-S20 66 0044		fz (mm/t)fz (mm/t)			66 0044		fz (mm/t)fz (mm/t)			22101000			22101000
00	0.10.1	0.150.15	0.20.2	0.250.25	00	0.10.1	0.150.15	0.20.2	0.250.25
	88 0.10.1	0.150.15	0.20.2	0.250.25		88 0.10.1	0.150.15	0.20.2	0.250.25		44 0.10.1	0.150.15	0.250.25 0.20.2	44 0.10.1	0.250.25 0.20.2 0.150.15
-10-150-2T 44 22		fz (mm/t)fz (mm/t)			44 22		fz (mm/t)fz (mm/t)			0088			0088
		fz (mm/t)fz (mm/t)					fz (mm/t)fz (mm/t)				0.10.1	0.150.15fz (mm/t)fz (mm/t)0.20.2	0.250.25	0.10.1	0.250.25 0.150.15fz (mm/t)fz (mm/t)0.20.2
	66					66					22			22
MEW25-S25 22101000					22101000						66	fz (mm/t)fz (mm/t)		66	M fz (mm/t)fz (mm/t)
	44 0.10.1	0.150.15	0.20.2	0.250.25		44 0.10.1	0.150.15	0.20.2	0.250.25		00			00
00 88					00 88						44 0.10.1	0.150.15	0.250.25 0.20.2	44 0.10.1	0.250.25 0.20.2 0.150.15
-10-170-2T 1010	0.10.1	0.150.15fz (mm/t)fz (mm/t)0.20.2		0.250.25	1010	0.10.1	0.150.15fz (mm/t)fz (mm/t)0.20.2		0.250.25
1010 22					1010 22							fz (mm/t)fz (mm/t)			fz (mm/t)fz (mm/t)
(Long shank)	6688	fz (mm/t)fz (mm/t)				6688	fz (mm/t)fz (mm/t)				22			22
88 00					88 00
	4466 0.10.1	0.150.15	0.20.2	0.250.25		4466 0.10.1	0.150.15	0.20.2	0.250.25		00			00
661010		fz (mm/t)fz (mm/t)			661010		fz (mm/t)fz (mm/t)				0.10.1	0.150.15	0.250.25 0.20.2	0.10.1	0.250.25 0.20.2 0.150.15
	2244					2244						fz (mm/t)fz (mm/t)			fz (mm/t)fz (mm/t)
101044 88					101044 88
	0022					0022
8822 66	0.10.1	0.150.15	0.20.2	0.250.25	8822 66	0.10.1	0.150.15	0.20.2	0.250.25
66101000		fz (mm/t)fz (mm/t)			66101000		fz (mm/t)fz (mm/t)
00 44					00 44
	88 0.10.1	0.150.15	0.20.2	0.250.25		88 0.10.1	0.150.15	0.20.2	0.250.25
44	0.10.1	0.150.15	0.20.2	0.250.25	44	0.10.1	0.150.15	0.20.2	0.250.25
	22	fz (mm/t)fz (mm/t)				22	fz (mm/t)fz (mm/t)
	66	fz (mm/t)fz (mm/t)				66	fz (mm/t)fz (mm/t)
MEW032R... 22101000					22101000
	44 0.10.1	0.150.15	0.20.2	0.250.25		44 0.10.1	0.150.15	0.20.2	0.250.25	<Cutting conditions>
00 88					00 88
-10	22 0.10.1	0.150.15fz (mm/t)fz (mm/t)0.20.2		0.250.25		22 0.10.1	0.150.15fz (mm/t)fz (mm/t)0.20.2		0.250.25	• Vc=180m/min
	66	fz (mm/t)fz (mm/t)				66	fz (mm/t)fz (mm/t)
	00					00				• GM chipbreaker
	44 0.10.1	0.150.15	0.20.2	0.250.25		44 0.10.1	0.150.15	0.20.2	0.250.25
MEW063R...		fz (mm/t)fz (mm/t)					fz (mm/t)fz (mm/t)			• Workpiece material: S50C
	22					22
-10										• Overhang length
	00					00
	0.10.1	0.150.15	0.20.2	0.250.25		0.10.1	0.150.15	0.20.2	0.250.25	• 1 . End mill: Same length as LH of the dimension
		fz (mm/t)fz (mm/t)					fz (mm/t)fz (mm/t)			• 2. Face mill: LF of the dimension + minimum overhang length of the arbor

Case studies

SS400 15-5PH (42HRC)

Construction machine part
Aircraft part

130

Vc=250m/min
Vc=180m/min
apxae=4x20mm
apxae=2x25mm 25
fz=0.14mm/t (Vf=1,350mm/min)
fz=0.1mm/t (Vf=716mm/min)
Wet
Wet
MEW32-S32-10-4T(4 flutes)
MEW32-S32-10-4T(4 flutes)
LOMU100408ER-GM (PR1525)
LOMU100408ER-GM (PR1525)

PR1525	Chip evacuation rate =108cc/min		PR1525	Chip evacuation rate = 35.8cc/min
				(Further machining possible)
Competitor A			Competitor B	Chip evacuation rate = 26.8cc/min
		Chip evacuation rate =72cc/min
(Positive cutter)			(Positive cutter)	(Unable to continue machining)

MEW showed stable milling without chattering at higher feed, improving the machining efficiency by 150%. No chattering and more stable milling is possible with MEW. Burrs are prevented and excellent surface finish is achieved. Despite the milling difficulty because of the properties of the material (42HRC), PR1525 kept good cutting edge form, minimizing wear and adhesion.

Основной каталог Kyocera 2021 - 2022 - страница 819

Навигация

Ramping, helical milling and vertical milling (Plunging) Vertical milling (Plunging)

Case studies

SS400 15-5PH (42HRC)

130

Основной каталог Kyocera 2021 - 2022 - страница 819

Навигация

Ramping, helical milling and vertical milling (Plunging) Vertical milling (Plunging)

Case studies

SS400 15-5PH (42HRC)

130

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