Основной каталог Kyocera 2021 - 2022 - страница 819

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~~ ap (mm)ap (mm)ap (mm)ap (mm)ap (mm)ap (mm)ap (mm)ap (mm) ap (mm) ap (mm)ap (mm)ap (mm) ap (mamp)(mm)ap (mm)ap (mm) ap (mamp)(mm)ap (mm)ap (mm) ap (mamp)(mm)ap (mm)ap (mm) ap (mm)ap (mm)ap (mm)ap (mm)ap (mm)ap (mm)ap (mm)ap (mm) ap (mm) ap (mm)ap (mm)ap (mm) ap (mamp)(mm)ap (mm)ap (mm) ap (mapm)(mm)ap (mm)ap (mm) ap (mapm)(mm)ap (mm)ap (mm) ~~ ap (mma)p (amp (m)mm)aapp( (mmm)m)ap (mm)ap (mma)p (amp (m)mm)aap (p (mmm)m)ap (mm) ap (mma)p (amp (m)mm)aapp( (mmm)m)ap (mm)ap (mma)p (amp (m)mm)aap (p (mmm)m)ap (mm) Milling Lead angle 0°/ 2° MEW Ramping, helical milling and vertical milling (Plunging) Vertical milling (Plunging) 1. Available for vertical milling (plunging). 2. NOT available for ramping and helical milling, because interference ae Insert description Max. width of cut between workpiece and insert may occur. LOMU10 type 5mm LOMU15 type 7mm Cutting performance Description Shouldering(Cutting width ae=DC/2) Slotting Description Shouldering(Cutting width ae=DC/2) Slotting 1010 101088 88MEW16...-1061606160MEW18...-10140 4828 26140 4828 260610404 820.10.1201046801012600.10.10.105.150.20.2fzf(zm(mmm/t)/t)0.150.20.1fz5 (mm0/.t2)fz (mm/t)0.205.250.250.250610044 820.01.1216000.01.5150.02.2fzf(zm(mmm/t/)t)0.02.5250 481012600.10.10.150.20.1fz5(mm0/.t2)fz (mm/t)0.250.258610420860.10.150.2fz (mm/t)0.258610420860.10.150.2fz (mm/t)0.25MEW20...-10104 08482 620.10.150.20.25104 08482 620.10.150.20.25MEW50...-106014004 820.10.1120801104620860080.10.1fz (mm/t)0fz.10f(z5.m1(5mmm/t0)/.t20).20.150.20.1fz5 (mm0/.t2)fz (mm/t)0.205.250.250.256014004 820.01.1120801104620860800.10.1fz (mm/t)0fz.01f(z.5m1(5mmm/t0/).t02).20.150.20.1fz5(mm0/.t2)fz (mm/t)0.02.5250.250.25614060.1104 2840.150.2fz (mm/t)0.25614060.1104 2840.150.2fz (mm/t)0.2582 0620.10.150.20.2582 0620.10.150.20.25MEW20-S20-10-150-2TMEW25-S25-10-170-2T(Long shank)6014004 820.10.121060fz (mm/t)0fz.10f(z5.m1(5mmm/t0)/.t20).20.205.25108601142084600860.10.10.110482 2840620.10.150.20.1fz5 (mm0/.t2)fz (mm/t)0.150.2fz (mm/t)0.150.20.250.250.250.256014004 820.01.121060fz (mm/t)0fz.01f(z.5m1(5mmm/t0/).t02).20.02.525108601142084608600.10.10.110482 2840620.10.150.20.1fz5(mm0/.t2)fz (mm/t)0.150.2fz (mm/t)0.150.20.250.250.250.251616161614141414121126121126MEW25...-151106110411601104MEW50...-151186241116860214208601111102446420841280.01.121060.01.5150.02.2fzfz(m(mmm/t/)t)0.02.5251124861116860218604201111102446420841280.01.1210600.1.15500.2.2fzfz(m(mmm/t/)t)00.2.2550 481616260.10.10.150.20.1fz5(mm0/t.2)fz (mm/t)0.250.250481616260.10.10.150.20.f1z5(mm0/t.)2fz (mm/t)0.250.251414040.10.150.20.251414040.10.150.20.251116021111022046fz (mm/t)1110261111022046fz (mm/t)MEW040R...112486111866020.10.150.2fz (mm/t)0.25118624111866020.10.150.2fz (mm/t)0.25-15MEW080R...-1518604201111142002446841820.01.121600fz.01fz.(51m(5mmm/t0/)t.02).20.02.52514208601111142002446841820.01.121600fz0.f1z.(15m(5mmm/t0/)t0.)2.200.2.2550 4820.10.10.150.20.1fz5(mm0/t.2)0.250.2504820.10.10.150.20.f1z5(mm0/t.)20.250.2560fz (mm/t)60fz (mm/t)40.10.150.20.2540.10.150.20.252fz (mm/t)2fz (mm/t)000.10.150.20.250.10.150.20.25fz (mm/t)fz (mm/t)M 460142800 0.10.16 fz (mm/t)0fz.10f(z5.m1(5mmm/t0)/.t20).20.205.25 460142800 0.01.16 fz (mm/t)0fz.01f(z.5m1(5mmm/t0/).t02).20.02.525 MEW032R...-10 20180042 0.10.1 0.15 0.20.1fz5 (mm0/.t2) 0.250.2560fz (mm/t)40.10.150.20.25 20180042 0.10.1 0.15 0.20.1fz5(mm0/.t2) 0.250.2560fz (mm/t)40.10.150.20.25• Vc=180m/min• GM chipbreaker MEW063R... 2 fz (mm/t) 2 fz (mm/t) • Workpiece material: S50C -10 0 0.1 0.15 0.2 0.25 0 • Overhang length0.10.150.20.25• 1 . End mill: Same length as LH of the dimension fz (mm/t) fz (mm/t) • 2. Face mill: LF of the dimension + minimum overhang length of the arbor Case studies SS400 15-5PH (42HRC) ∙ Construction machine part ∙ Aircraft part 130 ∙ Vc=250m/min ∙ Vc=180m/min 25 ∙ apxae=4x20mm ∙ apxae=2x25mm ∙ fz=0.14mm/t (Vf=1,350mm/min) ∙ fz=0.1mm/t (Vf=716mm/min) ∙ Wet ∙ Wet ∙ MEW32-S32-10-4T(4 utes) ∙ MEW32-S32-10-4T(4 utes) ∙ LOMU100408ER-GM (PR1525) ∙ LOMU100408ER-GM (PR1525) PR1525 Chip evacuation rate =108cc/min PR1525 Chip evacuation rate = 35.8cc/min(Further machining possible) Competitor A(Positive cutter) Chip evacuation rate =72cc/min Competitor B Chip evacuation rate = 26.8cc/min(Positive cutter)(Unable to continue machining) MEW showed stable milling without chattering at higher feed, improving the machining e ciency by 150%. No chattering and more stable milling is possible with MEW. Burrs are prevented and excellent surface nish is achieved. Despite the milling di culty because of the properties of the material (42HRC), PR1525 kept good cutting edge form, (User Evaluation) minimizing wear and adhesion. (User evaluation) M47