PCD LineupPCD Lineup Negative inserts

Identification system (Turning insert / PCD)

C N M M 12 04 02 M SE

CC

C C G W 04 01 01 SE

Insert typeDescriptionManufacture´s option 1Manufacture´s option 2Series nameEdge lengthNumber of edgesRe-grinding
CNMM120402M-SESESmall edgeShort (Small edge)1Not recommended

M Long (85% length compared with no

Negative CNMM120402M-NE (Indicates the tool is for NE New value edge 1

Indication`s cutting edge) Possible negative inserts/toolholders)

CNMM120402M Without indication - Long 1

CCGW040101SE SE Small edge Short (Small edge) 1 Not recommended

Long (85% length compared with no

Positive CCGW040101NE - NE New value edge 1

Indication`s cutting edge) Possible

CCGW040101 Without indication - Long 1

  • No edge preparation symbols for PCD inserts. Most of the PCD inserts’ edge prep. are sharp edge.
  • “M” in manufacturer’ s option 1 indicates the inserts are applicable to negative toolholders.

About re-grinding:

  • Re-grinding is possible with the inserts with “NE” and no symbol in manufacturer’s option 2.
  • Re-grinding can not be available depending on the edge condition.
  • Re-grinding is not recommended for inserts with “SE” in manufacturer’s option 2.

Application map

KPD230KPD230 Grades Applications Features

  • High speed machining of non-ferrous metals
  • The world highest level micro-grain diamond

KPD001 and brass High edge strength, and superior to

Average grain sizeHigh speed machining of plasticswear resistance, fracture resistance
under 0.5 μmMachining of carbideand edge sharpening performance

KPD001

  • High speed machining of non-ferrous
  • Good balance of wear resistance

KPD010 metals and brass and flexural strength

Average grain size High speed machining of plastics General purpose

10 μm Machining of carbide

KPD010

KPD230 High speed machining of non-ferrous High density PCD with mixture of coarse and

metals and brass fine grains features excellent abrasive wear Mixture of fine grain with

average grain size 2~30 μm and High speed machining of plastics resistance and fracture resistance

Low Fracture resistance (Toughness) High coarse grain

Continuous Light interruption Interruption

KPD250High speed machining of high siliconCoarse grain PCD
Average grain size 25 μmaluminium alloyAve. grain size 25 μm
Made to orderMachining of carbideSuperior to wear resistance

Recommended cutting conditions

Insert grades Cutting conditions

Workpiece material Vc ap (mm) f Remarks

(m/min) Small edge and positive inserts Negative inserts (mm/rev)

Aluminum alloys

  • O 300 ~ 1,500 ~1.0 ~2.0 0.03 ~ 0.5

Zinc alloys

Copper, Brass, Bronze O 300 ~ 1,000 ~1.0 ~2.0 0.03 ~ 0.5 Both:

  • Dry and coolant
Magnesium alloysO400 ~ 1,200~1.0~2.00.03 ~ 0.5
CarbideO10 ~ 30~0.3~0.30.03 ~ 0.1
Titanium alloysO100 ~ 200~1.0~2.00.05 ~ 0.2Coolant

Glass fiber reinforced plastics

  • O 100 ~ 600 ~1.0 ~2.0 0.05 ~ 0.5

Carbon fiber Dry Silica filling plastic

  • O 400 ~ 800 ~1.0 ~2.0 0.05 ~ 0.5

Particle board

  • :1st Recommendation O: 2nd Recommendation