Основной каталог Kyocera 2021 - 2022 - страница 173

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HighWear resistanceLo w KPD001 KPD010 CBN & PCD Tools PCD Lineup Negative inserts Identification system (Turning insert / PCD) C N M M 12 04 02 M SE C C C G W 04 01 01 SE Insert type Description Manufacture´s option 1 Manufacture´s option 2 Series name Edge length Number of edges Re-grinding CNMM120402M-SE SE Small edge Short (Small edge) 1 Not recommended M Long (85% length compared with no Negative CNMM120402M-NE (Indicates the tool is for NE New value edge 1 Indication`s cutting edge) Possible negative inserts/toolholders) CNMM120402M Without indication - Long 1 CCGW040101SE SE Small edge Short (Small edge) 1 Not recommended Long (85% length compared with no Positive CCGW040101NE - NE New value edge 1 Indication`s cutting edge) Possible CCGW040101 Without indication - Long 1 • No edge preparation symbols for PCD inserts. Most of the PCD inserts’ edge prep. are sharp edge. • “M” in manufacturer’ s option 1 indicates the inserts are applicable to negative toolholders. About re-grinding: • Re-grinding is possible with the inserts with “NE” and no symbol in manufacturer’s option 2. • Re-grinding can not be available depending on the edge condition. • Re-grinding is not recommended for inserts with “SE” in manufacturer’s option 2. Application map KPD230 Grades Applications Features • High speed machining of non-ferrous metals • The world highest level micro-grain diamond KPD001 and brass • High edge strength, and superior to Average grain size • High speed machining of plastics wear resistance, fracture resistance under 0.5 μm • Machining of carbide and edge sharpening performance KPD001 • High speed machining of non-ferrous • Good balance of wear resistance KPD010 metals and brass and flexural strength Average grain size • High speed machining of plastics • General purpose 10 μm • Machining of carbide KPD010 KPD230 • High speed machining of non-ferrous • High density PCD with mixture of coarse and metals and brass fine grains features excellent abrasive wear Mixture of fine grain with average grain size 2~30 μm and • High speed machining of plastics resistance and fracture resistance Low Fracture resistance (Toughness) High coarse grain Continuous Light interruption Interruption KPD250 • High speed machining of high silicon • Coarse grain PCD Average grain size 25 μm aluminium alloy Ave. grain size 25 μm Made to order • Machining of carbide • Superior to wear resistance Recommended cutting conditions Insert grades Cutting conditions Workpiece material Vc ap (mm) f Remarks (m/min) Small edge and positive inserts Negative inserts (mm/rev) Aluminum alloys ◦ O 300 ~ 1,500 ~1.0 ~2.0 0.03 ~ 0.5 Zinc alloys Copper, Brass, Bronze ◦ O 300 ~ 1,000 ~1.0 ~2.0 0.03 ~ 0.5 Both: Magnesium alloys ◦ O 400 ~ 1,200 ~1.0 ~2.0 0.03 ~ 0.5 Dry and coolant Carbide ◦ O 10 ~ 30 ~0.3 ~0.3 0.03 ~ 0.1 Titanium alloys ◦ O 100 ~ 200 ~1.0 ~2.0 0.05 ~ 0.2 Coolant Glass fiber reinforced plastics ◦ O 100 ~ 600 ~1.0 ~2.0 0.05 ~ 0.5 Carbon fiber Dry Silica filling plastic ◦ O 400 ~ 800 ~1.0 ~2.0 0.05 ~ 0.5 Particle board ◦ :1st Recommendation O: 2nd Recommendation C27