Основной каталог Kyocera 2021 - 2022 - страница 173

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Навигация

PCD LineupPCD Lineup Negative inserts

Identification system (Turning insert / PCD)

CNMM120402MSE
CC
CCGW040101SE
Insert typeDescriptionManufacture´s option 1Manufacture´s option 2Series nameEdge lengthNumber of edgesRe-grinding
CNMM120402M-SEMSESmall edgeShort(Small edge)1Not recommended
NegativeCNMM120402M-NE(Indicates the tool is for neative inserts/toolholders)NENew value edgeLong (85% length compared with no Indication`s cuttingedge)1Possible
CNMM120402MgWithout indication-Long1
CCGW040101SESESmall edgeShort(Small edge)1Not recommended
PositiveCCGW040101NE-NENew value edgeLong (85% length compared with no Indication`s cuttingedge)1Possible
CCGW040101Without indication-Long1
  • No edge preparation symbols for PCD inserts. Most of the PCD inserts’ edge prep. are sharp edge.
  • “M” in manufacturer’ s option 1 indicates the inserts are applicable to negative toolholders.

About re-grinding:

  • Re-grinding is possible with the inserts with “NE” and no symbol in manufacturer’s option 2.
  • Re-grinding can not be available depending on the edge condition.
  • Re-grinding is not recommended for inserts with “SE” in manufacturer’s option 2.

Application map

KPD230KPD230 Grades Applications Features

  • High speed machining of non-ferrous metals
  • The world highest level micro-grain diamond

KPD001 and brass High edge strength, and superior to

Average grain size• High speed machining of plasticswear resistance, fracture resistance
under 0.5 μm• Machining of carbideand edge sharpening performance

KPD001

  • High speed machining of non-ferrous
  • Good balance of wear resistance

KPD010 metals and brass and flexural strength

Average grain size• High speed machining of plastics• General purpose
10 μm• Machining of carbide
KPD010
KPD230• High speed machining of non-ferrous• High density PCD with mixture of coarse and
metals and brassfine grains features excellent abrasive wear
Mixture of fine grain with
average grain size 2~30 μm and• High speed machining of plasticsresistance and fracture resistance
Low Fracture resistance (Toughness) Highcoarse grain

Continuous Light interruption Interruption

KPD250• High speed machining of high silicon• Coarse grain PCD
Average grain size 25 μmaluminium alloyAve. grain size 25 μm
Made to order• Machining of carbide• Superior to wear resistance

Recommended cutting conditions

InsertgradesCuttingconditions
Workpiece material001010Vcap (mm)fRemarks
KPDKPD(m/min)Small edge and positive insertsNegative inserts(mm/rev)
Aluminum alloys Zinc alloys◦O300 ~ 1,500~1.0~2.00.03 ~ 0.5
Copper, Brass, Bronze◦O300 ~ 1,000~1.0~2.00.03 ~ 0.5Both:
Magnesium alloys◦O400 ~ 1,200~1.0~2.00.03 ~ 0.5Dry and coolant
Carbide◦O10 ~ 30~0.3~0.30.03 ~ 0.1
Titanium alloys◦O100 ~ 200~1.0~2.00.05 ~ 0.2Coolant
Glass fiber reinforced plastics Carbon fiber◦O100 ~ 600~1.0~2.00.05 ~ 0.5
Silica filling plastic Particle board◦O400 ~ 800~1.0~2.00.05 ~ 0.5Dry
  • :1st Recommendation O: 2nd Recommendation