Основной каталог Kyocera 2021 - 2022 - страница 818

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Milling ChipbreakerChipbreaker Lead angle 0°/ 2° MEW How to mount an insert Wreenncchh 1. Be sure to remove dust and chips from the insert mounting pocket. 2. Clamp screw CClalammp Sscrreeww 1. Apply anti-seize compound on portion of taper and thread of clamp screw. 2. Attach the screw (magnetic head) to the front end of the wrench. While lightly pressing the insert against FFiigg. . 11 the constraint surfaces, put the screw into the hole of the insert and tighten. (Ref. to Fig. 1) Tighten M3 screws (SB-3065TRP) slightly inclined from the insert surface.(Ref. to Fig. 2) 3. When tightening the screw, make sure that the wrench is parallel to the screw. θθ 4. After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of the toolholder or between the insert side surfaces and the constraint surface of the toolholder. If there is any clearance, remove the insert and mount it again according to the above steps. Recommended cutting conditions FFiigg. 2 fz (mm/t) Recommended insert grades (Vc: m/min) CVD coated Workpiece material Toolholder description MEGACOAT (PVD coated carbide) carbide MEW16~MEW18 MEW20~MEW40MEW040R~MEW080R PR1535 PR1525 PR1510 PR015S CA6535 Carbon steel 0.06~0.1~0.2 0.08~0.15~0.25 ☆120~180~250 ★120~180~250 - - - Alloy steel 0.06~0.1~0.14 0.08~0.15~0.2 ☆ ★100~160~220100~160~220 - - - Mold steel 0.06~0.08~0.12 0.08~0.12~0.2 ☆80~140~180 ★80~140~180 - - - Stainless steel(Austenitic related)0.06~0.08~0.12 0.08~0.12~0.15 ☆ ★100~160~200100~160~200 - - - Stainless steelGM(Martensitic related)Stainless steel (Precipitationhardening)0.06~0.08~0.120.08~0.12~0.2☆150~200~2500.06~0.08~0.120.08~0.12~0.2★90~120~150----- ★180~240~300-- Gray cast iron 0.06~0.1~0.17 0.08~0.18~0.25 - - ★120~180~250 - - Nodular cast iron 0.06~0.08~0.12 0.08~0.15~0.2 - - ★100~150~200 - - Ni-base heat-resistant alloys 0.06~0.08~0.12 0.08~0.12~0.15 ☆20~30~50 - - - ★20~30~50 M Titanium alloys 0.06~0.08~0.12 0.08~0.15~0.2 ☆40~60~80 - ☆30~50~70 - - Carbon steel 0.06~0.1~0.17 0.08~0.15~0.2 ☆ ★120~180~250120~180~250 - - - Alloy steel 0.06~0.08~0.12 0.08~0.12~0.18 ☆ ★100~160~220100~160~220 - - - Mold steel 0.06~0.08~0.12 0.08~0.1~0.15 ☆80~140~180 ★80~140~180 - - - Stainless steelSM(Austenitic related)Stainless steel(Martensitic related)0.06~0.08~0.120.08~0.1~0.15☆ ★100~160~200100~160~200 -0.06~0.08~0.120.08~0.1~0.15☆150~200~250--- --★180~240~300 Stainless steel (Precipitationhardening)0.06~0.08~0.120.08~0.1~0.15 ☆90~120~150 - - - - Ni-base heat-resistant alloys 0.06~0.08~0.1 0.08~0.1~0.12 ☆20~30~50 - - - ★20~30~50 Titanium alloys 0.06~0.08~0.12 0.08~0.12~0.15 ★40~60~80 - ☆30~50~70 - - Carbon steel 0.06~0.1~0.2 0.08~0.2~0.3 ☆ ★120~180~250120~180~250 - - - Alloy steel 0.06~0.1~0.14 0.08~0.2~0.25 ☆ ★100~160~220100~160~220 - - - Mold steel 0.06~0.08~0.12 0.08~0.15~0.22 ☆80~140~180 ★80~140~180 - - - Stainless steel(Austenitic related)0.06~0.08~0.12 0.08~0.12~0.15 ☆ ☆100~160~200100~160~200 - - - Stainless steel(Martensitic related)0.06~0.08~0.12 0.08~0.12~0.2 ☆150~200~250 - - - ☆180~240~300 GH Stainless steel(Precipitation hardening)0.06~0.08~0.120.08~0.12~0.2 ☆90~120~150 - - - - Gray cast iron 0.06~0.1~0.2 0.08~0.22~0.3 - - ☆120~180~250 - - Nodular cast iron 0.06~0.08~0.15 0.08~0.18~0.25 - - ☆100~150~200 - - Ni-base heat-resistant alloys 0.06~0.08~0.12 0.08~0.12~0.15 ☆20~30~50 - - - ☆20~30~50 Titanium alloys 0.06~0.08~0.12 0.08~0.15~0.2 ☆40~60~80 - ☆30~50~70 - - Hard materials(60HRC or less) 0.06~0.08~0.12 0.08~0.15~0.22 - - - ★80~120~160 - fz (mm/t) Recommended insert grades (Vc: m/min) Workpiece material Toolholder description DLC coated carbide Carbide MEW16~MEW18 MEW20~MEW40MEW040R~MEW080R PDL025 GW25AMAluminum alloys0.06~0.1~0.20.08~0.15~0.25★200~600~900☆200~500~800★: 1st Recommendation☆: 2nd Recommendation * The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. * Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys. M46