Основной каталог Kyocera 2021 - 2022 - страница 818

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How to mount an insert

WrenchWrench

1. Be sure to remove dust and chips from the insert mounting pocket.

2. Clamp screw Clamp screwClamp Screw

1. Apply anti-seize compound on portion of taper and thread of clamp screw. 2. Attach the screw (magnetic head) to the front end of the wrench. While lightly pressing the insert against Fig. 1Fig. 1

the constraint surfaces, put the screw into the hole of the insert and tighten. (Ref. to Fig. 1)

Tighten M3 screws (SB-3065TRP) slightly inclined from the insert surface.(Ref. to Fig. 2)

3. When tightening the screw, make sure that the wrench is parallel to the screw. θ θ

4. After tightening the screw, make sure that there is no clearance between the insert seat surface and the

bearing surface of the toolholder or between the insert side surfaces and the constraint surface of the

toolholder. If there is any clearance, remove the insert and mount it again according to the above steps.

Recommended cutting conditions Fig. 2Fig. 2

kerfz (mm/t)Recommended insert grades (Vc: m/min)
ChipbreaWorkpiece materialToolholderdescriptionMEGACOAT (PVDcoated carbide)CVD coated carbide
MEW16~MEW18MEW20~MEW40 MEW040R~MEW080RPR1535PR1525PR1510PR015SCA6535
Carbon steel0.06~0.1~0.20.08~0.15~0.25☆ 120~180~250★ 120~180~250---
Alloy steel0.06~0.1~0.140.08~0.15~0.2☆ 100~160~220★ 100~160~220---
Mold steel0.06~0.08~0.120.08~0.12~0.2☆ 80~140~180★ 80~140~180---
Stainless steel (Austenitic related)0.06~0.08~0.120.08~0.12~0.15☆ 100~160~200★ 100~160~200---
GMStainless steel (Martensitic related)0.06~0.08~0.120.08~0.12~0.2☆ 150~200~250---★ 180~240~300
Stainless steel (Precipitation hardening)0.06~0.08~0.120.08~0.12~0.2★ 90~120~150----
Gray cast iron0.06~0.1~0.170.08~0.18~0.25--★ 120~180~250--
Nodular cast iron0.06~0.08~0.120.08~0.15~0.2--★ 100~150~200--
Ni-base heat-resistant alloys0.06~0.08~0.120.08~0.12~0.15☆ 20~30~50---★ 20~30~50
Titanium alloys0.06~0.08~0.120.08~0.15~0.2☆ 40~60~80-☆ 30~50~70--
Carbon steel0.06~0.1~0.170.08~0.15~0.2☆ 120~180~250★ 120~180~250---
Alloy steel0.06~0.08~0.120.08~0.12~0.18☆ 100~160~220★ 100~160~220---
Mold steel0.06~0.08~0.120.08~0.1~0.15☆ 80~140~180★ 80~140~180---
SMStainless steel (Austenitic related)0.06~0.08~0.120.08~0.1~0.15☆ 100~160~200★ 100~160~200---
Stainless steel (Martensitic related)0.06~0.08~0.120.08~0.1~0.15☆ 150~200~250---★ 180~240~300
Stainless steel (Precipitation hardening)0.06~0.08~0.120.08~0.1~0.15☆ 90~120~150----
Ni-base heat-resistant alloys0.06~0.08~0.10.08~0.1~0.12☆ 20~30~50---★ 20~30~50
Titanium alloys0.06~0.08~0.120.08~0.12~0.15★ 40~60~80-☆ 30~50~70--
Carbon steel0.06~0.1~0.20.08~0.2~0.3☆ 120~180~250★ 120~180~250---
Alloy steel0.06~0.1~0.140.08~0.2~0.25☆ 100~160~220★ 100~160~220---
Mold steel0.06~0.08~0.120.08~0.15~0.22☆ 80~140~180★ 80~140~180---
Stainless steel (Austenitic related)0.06~0.08~0.120.08~0.12~0.15☆ 100~160~200☆ 100~160~200---
Stainless steel (Martensitic related)0.06~0.08~0.120.08~0.12~0.2☆ 150~200~250---☆ 180~240~300
GHStainless steel (Precipitation hardening)0.06~0.08~0.120.08~0.12~0.2☆ 90~120~150----
Gray cast iron0.06~0.1~0.20.08~0.22~0.3--☆ 120~180~250--
Nodular cast iron0.06~0.08~0.150.08~0.18~0.25--☆ 100~150~200--
Ni-base heat-resistant alloys0.06~0.08~0.120.08~0.12~0.15☆ 20~30~50---☆ 20~30~50
Titanium alloys0.06~0.08~0.120.08~0.15~0.2☆ 40~60~80-☆ 30~50~70--
Hard materials (60HRC or less)0.06~0.08~0.120.08~0.15~0.22---★ 80~120~160-
akerfz (mm/t)Recommended insertgrades (Vc: m/min)
breWorkpiece materialToolholderdescriptionDLC coated carbideCarbide
ChipMEW16~MEW18MEW20~MEW40 MEW040R~MEW080RPDL025GW25
AMAluminum alloys0.06~0.1~0.20.08~0.15~0.25★ 200~600~900☆ 200~500~800★: 1st Recommendation ☆: 2nd Recommendation

* The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation.