Рекомендации по выбору фрезерного инструмента

AA

milling tools overview Guia de ferramentas | Guía de herramientas

1. Выберите тип технологической операции: A FACE MILLING CUTTERS FACE MILLING CUTTERS A

Programplus 28088plus 90260plus 90845plus 90945Programplus 91245linepro 06045linepro 09945linepro 00036
Proprietary milling lineProprietary milling lineProprietary milling lineProprietary milling lineProprietary milling line
- обработка плоских поверхностей
- фрезерование с высокой подачейMaterialP M KP KP M KN S P MK NS MaterialP M KP M KN P M KN P K
OperationMainOperationMain
- обработка уступовFacingShouldering Plunging Facing SlottingShoulderingCopyingPlungingFacing Side millingSlottingShoulderingInterpolationCopyingHelicalPlunging FacingSlanted Shoulder & ChamferSide millingSlottingShoulderingRamp downInterpolationCopyingHelicalPlunging Plunging &RecessingSlanted Shoulder & ChamferSide millingSlotting ProfilingRamp downInterpolationHelicalCopyingFacingPlunging &RecessingSlanted Shoulder & ChamferSide millingShouldering ProfilingRamp downInterpolationPlungingHelicalFacingPlunging &RecessingSlanted Shoulder & ChamferSlottingShouldering ProfilingRamp downCopyingPlungingFacingPlunging &RecessingSide millingSlottingShouldering ProfilingInterpolationCopyingHelicalPlunging FacingSlanted Shoulder & ChamferSide millingSlottingShoulderingRamp downInterpolationHelicalCopyingPlunging Plunging &RecessingSlanted Shoulder & ChamferSide millingSlottingProfiling Plunging &Recessing ProfilingRamp down ProfilingRamp downInterpolationHelical Plunging &RecessingSlanted Shoulder & Chamfer ProfilingRamp downInterpolationHelicalCopying Plunging &RecessingSlanted Shoulder & ChamferSide milling
Krº88º60º45º45ºKrº45º45º45º36º
(ØDc - mm)Range50 - 20050 - 16032 - 25050 - 250(ØDc - mm)Range63 - 25050 - 16050 - 25066 - 160
SN...1206...PN…1105…SN…1206… & ON…0505…SN…1206…SN…1606… & ON…0606…SE…1204…SE…13T3…PD…1204…
- профильное фрезерованиеInsertInsert
- обработка твердых материаловCouplingsArbor mountingArbor mountingArbor mountingWeldon shankArbor mountingCouplingsArbor mountingArbor mountingArbor mountingArbour mounting
OperationsOtherOperationsOther
Выберите серию инструмента:Facing FacingShouldering ShoulderingPlunging PlungingSlotting Slotting CopyingFacing CopyingShoulderingSide milling Side millingPlungingInterpolationHelical InterpolationHelicalSlottingSlanted Shoulder & ChamferSlanted Shoulder & ChamferCopyingRamp down Ramp downSide millingPlunging &Recessing Plunging &RecessingInterpolationProfilingHelicalFacing ProfilingSlanted Shoulder & ChamferShouldering Ramp downPlungingPlunging &RecessingSlotting Facing ProfilingCopyingShouldering Side millingPlungingInterpolationHelicalSlotting FacingSlanted Shoulder & ChamferCopyingShoulderingRamp downSide millingPlunging Plunging &RecessingFacingFacingInterpolationHelicalSlottingShoulderingShoulderingProfilingSlanted Shoulder & ChamferCopyingPlungingPlungingRamp downSide millingSlottingFacingSlottingPlunging &RecessingShoulderingInterpolationHelicalCopyingCopying ProfilingSlanted Shoulder Plunging& ChamferSide millingSide millingRamp downSlottingInterpolationHelicalInterpolationHelicalPlunging &RecessingCopyingSlanted Shoulder Slanted Shoulder & Chamfer& ChamferProfilingSide millingRamp downRamp down InterpolationHelicalPlunging &RecessingPlunging &Recessing Slanted Shoulder & ChamferProfilingProfiling Ramp downPlunging &Recessing Profiling
PagePAG. 46PAG. 50PAG. 54PAG. 58PagePAG. 62PAG. 66PAG. 68PAG. 72
New line for Heavy and Soft faceEconomical because double sidedTwo different geometries for same pocketLow cutting forces
Indexable face mills with 8 helical cutting edgesEconomical because double sided inserts appliedmillinginserts applied
Two different geometries for sameVariety of insert geometries is available for all applications materialsInsert geometries available for all applications materialsLow cutting forcesSuitable for high-speed machining
См. стр. A - 18Features For rough to semi-finish with high-efficiency face millingdesign for distribution of cutting forces 10 coners available improved insertpocketFeaturesGood chip flowExcellent chip flowHigh rake angle and low cutting forces
Cutting edge angle enables performingInsert geometries available for all applications materialsExcellent surface finishingExcellent surface finishingHigh rigidity due to carbide shim
face milling very close to the sidewallExcellent solution for cast ironExcellent surface finishingAvailable in regular and fine pitch cuttersAvailable in regular and fine pictch

cutters A - 12 A - 13

2. Определите группу материала по ISO:

WORKPIECE MATERIALS - PALBIT SELECTION MATERIALS, PSM

Material da peça - seleção de materiais Palbit, PSM | Material de la pieza - selección materiales Palbit, PSM

Стал Steel, Ferritic and Martensitic Stainless Steel

PISO PSM Material ExampleDescription Rm(N/mm²)(N/mm²)kcXmc
1 Ck50Structural steels; ordinary carbon steels with low to medium carbon content(<0,5%C); soft carbon steel;<50015000.25
free cutting steel.
PNormal tool steels; harder steels for toughening; Martensitic stainless steels; Carbon steels with high
Нержавеющая сталь2 42CrMnNiMo 4carbon content (>0,5%C); Ferritic and martensitic550<90019000.24
Mstainless steels.Normal tool steels; Harder steels for toughening;
3 X40CrMoV51Martensitic stainless steels; Difficult tool steels; High-alloy steels with high hardness; Martensitic900<120020000.24
stainless steels.
Easy-cutting, Austenitic and Duplex Stainless Steel
ЧугунKISO PSM Material ExampleDescription Rm(N/mm²)(N/mm²)kcXmc
4 X8CrNiS189Easy-cutting stainless steels; Free-cutting stainless steels; Calcium-treated stainless steels.17500.22
Алюминий и другие цветные металлыM 5 X2CrNiMo17122Moderately to difficult stainless steels:Austenitic and duplex.20500.20
N
6 X2CrNiMoN2253Very difficult stainless steels: Austenitic and duplex.21500.20
Cast Iron
Жаропрочные материалыSISO PSM Material ExampleDescription Rm(N/mm²)(N/mm²)kcXmc
7 GJL-150Medium / hard cast iron; Grey cast iron.11500.22
K 8 GJL-250Low-alloy cast iron; Malleable cast iron; Nodular cast iron.12250.25
Материалы высокой твердостиHDifficult high-alloy cast iron; Difficult malleable cast
9 GJL-350iron; Nodular cast iron14700.30
Aluminium and Non-Ferrouses
Характеристики и указатель обрабатываемыхISO PSM Material ExampleDescription Rm(N/mm²)(N/mm²)kcXmc
N 10 AW7075AISi12Aluminium alloys: Low Si Aluminium alloys:
CuZn37High Si Copper alloys
Heat Resistent Super Alloys
материалов, см. раздел “Общая техническаяISO PSM Material ExampleDescription Rm(N/mm²)(N/mm²)kcXmc
S 11 Inconel 718Ni-based super-alloysTitanium alloys330014500.240.23

Фрезы для профильной обрабоФрезы для профильной обрабо Please note that the Rm value is only for selection of the material group and when the material has been heat treatment or other methods that increase the strength of the material. информация” 727

3. Выберите фрезу: Выберите шаг режущих пластин и тип крепления фрезы: - В качестве первого выбора примите фрезу с мелким шагом пластин.

- Фрезы с крупным шагом пластин рекомендуется использовать при

обработке с большим вылетом и при нестабильных условиях резания. - Выберите исполнение фрезы по типу крепления.

- Для фрез с пометкой «изготавливается по запросу» установлены

следующие минимальные количества для заказа:

Количество Диаметр фрезы

10 ≤ 100 мм

5 > 100 мм

Техническая информацияТехническая информация

Tetrafeed 16320 NEW

Proprietary milling line

A

Arbor Mounting =20º | p=-7º | Rp=1,8

Order codeReference ReferênciaDimensions | Dimensões | Dimensiones (mm)KgStock Specifications Insert
CódigoReferenciaØDc ØdØdg LAp max(mm)ArborType
181152300 040A16320-07-07-016040740 1636 400,201,00 A XNKU 06…
181157500 050A16320-06-07-022040650 2242 400,251,00 A XNKU 06…
181152400 050A16320-08-07-022040850 2242 400,291,00 A XNKU 06…
181152500 052A16320-08-07-022040852 2240 400,391,00 A XNKU 06…
181152600 063A16320-09-07-022040963 2248 400,501,00 A XNKU 06…

Stock item | Produto de stock | Itens de stock Available under request | Disponível sobre consulta | Disponible bajo consulta

Threaded Coupling =20º | p=-7º | Rp=1,8

Order codeReferênciaReferenceDimensions | Dimensões | Dimensiones (mm)Kg SpecificationsStock Insert
CódigoReferenciaØDcØM ØdgLAp max(mm)
181151300 016R16320-02-07-M08025216 M081325 0,021,00XNKU 06…
181151400 020R16320-03-07-M10028320M10 1828 0,051,00XNKU 06…
181151500 025R16320-04-07-M12030425M12 1830 0,071,00XNKU 06…
181148000 032R16320-05-07-M16035532M16 2935 0,161,00XNKU 06…
181151600 035R16320-06-07-M16035635M16 2935 0,171,00XNKU 06…
181151700 040R16320-05-07-M16045540M16 2945 0,241,00XNKU 06…
181151800 042R16320-07-07-M16035742M16 2935 0,241,00XNKU 06…
Stock item | Produto de stock | Itens de stockAvailable under request | Disponível sobre consulta | Disponible bajo consulta
A - 84Technical Datapage A -238 page A-230

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