Общий каталог Palbit 2022 - страница 9

Рекомендации по выбору фрезерного инструмента
A
ФРЕЗЕРОВАНИЕ


milling tools overview Guia de ferramentas | Guía de herramientas


1. Выберите тип технологической операции:
A A
FACE MILLING CUTTERS FACE MILLING CUTTERS
Program plus 28088 plus 90260 plus 90845 plus 90945 Program plus 91245 linepro 06045 linepro 09945 linepro 00036


MILLING


MILLING
Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line


- обработка плоских поверхностей


Overview


Overview
Face milling


Face milling
- фрезерование с высокой подачей
Material P M K P K P M K N S P M K N S Material P M K P M K N P M K N P K


Hifeed milling


Hifeed milling
Main Main
Operation Operation
Facing Shouldering Plunging Facing Slotting
Shouldering Plunging Facing
Copying Slotting
Side Shouldering
milling Plunging Facing
Helical
Copying Slanted Side
Shoulder
Slotting Ramp down
Shouldering
milling Helical
Copying Slanted
Plunging Plunging Shoulder
Slotting
&Side milling Profiling
Ramp down Helical FacingPlunging
Copying Slanted Shoulder
&Side
Shouldering
milling Profiling
Ramp down Helical FacingPlunging
Plunging Slanted Shouldering Profiling
& Shoulder
Slotting Ramp Plunging FacingPlunging
down
Copying Shouldering Profiling
Slotting
Side &milling Plunging Facing
Helical
Copying Slanted Side
Shoulder
Slotting Ramp down
Shouldering
milling Slanted
Plunging Plunging
Helical
Copying Shoulder
Slotting
&Side milling Profiling
Ramp down Helical
Copying Slanted
Plunging &
Interpolation & Chamfer Interpolation & Chamfer
Recessing Interpolation & Chamfer
Recessing Interpolation & Chamfer
Recessing Recessing Interpolation & Chamfer Interpolation & Chamfer
Recessing Interpolation & Ch
Recessing


- обработка уступов


Shoulder milling


Shoulder milling
Krº 88º 60º 45º 45º Krº 45º 45º 45º 36º
Range Range
(ØDc - mm)
50 - 200 50 - 160 32 - 250 50 - 250 (ØDc - mm)
63 - 250 50 - 160 50 - 250 66 - 160
SN...1206... PN…1105… SN…1206… & ON…0505… SN…1206… SN…1606… & ON…0606… SE…1204… SE…13T3… PD…1204…


Profile milling


Profile milling
- профильное фрезерование
Insert Insert
Применяемость


Hardmill


Hardmill
Arbor mounting Arbor mounting
Couplings Arbor mounting Arbor mounting Couplings Arbor mounting Arbor mounting Arbor mounting Arbour mounting
Weldon shank


- обработка твердых материалов


Center & Chamfer


Center & Chamfer
Other Other


Spot facing
Operations Operations


Spot facing
Facing Facing
Shouldering Plunging
Shouldering PlungingSlotting Slotting Facing
Copying Shouldering
Copying Side milling PlungingHelical
Side milling Slanted Shoulder
Slotting
Helical Ramp down
Slanted Shoulder
Copying Ramp downPlunging
Side milling& Facing
Plunging & Profiling
Helical Profiling
SlantedShouldering
Shoulder RampPlunging
down Slotting
Plunging & Facing Profiling
CopyingShouldering Plunging
Side milling Slotting
Helical Facing
Slanted Shoulder Ramp down
Shouldering
Copying Facing
Facing
Plunging Plunging
Side milling Profiling
Slanted Shoulder
Slotting Shouldering
& Helical Shouldering CopyingPlunging Ramp down
Plunging Facing
Slotting Copying Profiling
Slotting PlungingShouldering
Side milling & Helical
Copying Slanted Shoulder
Plunging Side
Side milling Ramp
milling down Helical
Slotting Slanted
Helical Plunging
CopyingSlanted
& Shoulder Ramp
Shoulder Profiling
Ramp
Side milling down
down Plunging
Plunging
Helical && Profiling
Profiling
Slanted Shoulder Ramp down Plunging & Profiling
& Chamfer & Chamfer
Interpolation Interpolation Recessing RecessingInterpolation & Chamfer Recessing Interpolation & Chamfer RecessingInterpolation & Chamfer RecessingInterpolation & Chamfer InterpolationRecessing& Chamfer
Interpolation & Chamfer Recessing
Recessing
Interpolation & Chamfer Recessing


Выберите серию инструмента:
Page PAG. 46 PAG. 50 PAG. 54 PAG. 58 Page PAG. 62 PAG. 66 PAG. 68 PAG. 72


End Mills


End Mills
Two different geometries for same
New line for Heavy and Soft face Economical because double sided pocket Low cutting forces
Indexable face mills with 8 helical Economical because double sided milling inserts applied
cutting edges inserts applied
Variety of insert geometries is available Insert geometries available for all Low cutting forces Suitable for high-speed machining
Two different geometries for same
For rough to semi-finish with high- for all applications materials applications materials


Spare parts


Spare parts
pocket


См. стр. A - 18
Features 10 coners available improved insert Features High rake angle and low cutting forces
efficiency face milling Good chip flow Excellent chip flow
design for distribution of cutting forces Excellent surface finishing
Insert geometries available for all Excellent surface finishing
Cutting edge angle enables performing applications materials High rigidity due to carbide shim
face milling very close to the sidewall Excellent solution for cast iron Available in regular and fine pitch
Торцевые фрезы


cutters Available in regular and fine pictch
Excellent surface finishing cutters


Technical Data


Technical Data
A - 12 A - 13
обработки с высокой


2. Определите группу материала по ISO:
WORKPIECE MATERIALS - PALBIT SELECTION MATERIALS, PSM
Material da peça - seleção de materiais Palbit, PSM | Material de la pieza - selección materiales Palbit, PSM
Фрезы для
подачей


Steel, Ferritic and Martensitic Stainless Steel

Стал
kcX
ISO PSM Material Example Description Rm(N/mm²) mc

P
(N/mm²)
Structural steels; ordinary carbon steels with low to
1 Ck50 medium carbon content(<0,5%C); soft carbon steel; <500 1500 0.25
free cutting steel.
Normal tool steels; harder steels for toughening;
Martensitic stainless steels; Carbon steels with high
P 2 42CrMnNiMo 4
carbon content (>0,5%C); Ferritic and martensitic
550<900 1900 0.24


Нержавеющая сталь
stainless steels.

M
Normal tool steels; Harder steels for toughening;
Martensitic stainless steels; Difficult tool steels;
3 X40CrMoV51 900<1200 2000 0.24
High-alloy steels with high hardness; Martensitic
stainless steels.
Easy-cutting, Austenitic and Duplex Stainless Steel
kcX


Чугун
ISO PSM Material Example Description Rm(N/mm²) mc


K
(N/mm²)
обработки уступов


4 X8CrNiS189 Easy-cutting stainless steels; Free-cutting stainless 1750 0.22
steels; Calcium-treated stainless steels.
Фрезы для


Moderately to difficult stainless steels:
M 5 X2CrNiMo17122 Austenitic and duplex. 2050 0.20


N Алюминий и другие цветные металлы Cast Iron
6 X2CrNiMoN2253 Very difficult stainless steels: Austenitic and duplex. 2150 0.20


kcX
ISO PSM Material Example Description Rm(N/mm²) mc


Жаропрочные материалы
(N/mm²)

S 7 GJL-150 Medium / hard cast iron; Grey cast iron. 1150 0.22

Low-alloy cast iron; Malleable cast iron;
K 8 GJL-250 Nodular cast iron. 1225 0.25


H Материалы высокой твердости
Difficult high-alloy cast iron; Difficult malleable cast
9 GJL-350 1470 0.30
iron; Nodular cast iron

Aluminium and Non-Ferrouses
kcX
ISO PSM Material Example Description Rm(N/mm²) mc
(N/mm²)


Характеристики и указатель обрабатываемых
профильной


AW7075
Фрезы для


Aluminium alloys: Low Si Aluminium alloys:
N 10 AISi12
обработки


High Si Copper alloys
CuZn37

Heat Resistent Super Alloys


general technical data
kcX
ISO PSM Material Example Description Rm(N/mm²) mc
(N/mm²)


материалов, см. раздел “Общая техническая
Ni-based super-alloys 3300 0.24
S 11 Inconel 718 Titanium alloys 1450 0.23

Please note that the Rm value is only for selection of the material group and when the material has been heat treatment or other methods
that increase the strength of the material.


информация”
727
Фрезы Hardmill


Tetrafeed 16320
NEW

Proprietary milling line
A


3. Выберите фрезу:
MILLING
фрезы
фасочные фрезы
Центроально-


Overview


Выберите шаг режущих пластин и тип крепления фрезы:
-фасочные


Arbor Mounting
=20º | p =-7º | Rp=1,8
Face milling


Reference Dimensions | Dimensões | Dimensiones (mm) Specifications
Order code
Código Referência Kg Ap max Arbor Insert Stock
Referencia ØDc Ød Ødg L
(mm) Type
181152300 040A16320-07-07-016040 7 40 16 36 40 0,20 1,00 A XNKU 06…
Hifeed milling


- В качестве первого выбора примите фрезу с мелким шагом пластин.
181157500 050A16320-06-07-022040 6 50 22 42 40 0,25 1,00 A XNKU 06…
181152400 050A16320-08-07-022040 8 50 22 42 40 0,29 1,00 A XNKU 06…
181152500 052A16320-08-07-022040 8 52 22 40 40 0,39 1,00 A XNKU 06…
181152600 063A16320-09-07-022040 9 63 22 48 40 0,50 1,00 A XNKU 06…
Shoulder milling


Stock item | Produto de stock | Itens de stock Available under request | Disponível sobre consulta | Disponible bajo consulta


- Фрезы с крупным шагом пластин рекомендуется использовать при
Profile milling
обработки цековок
Фрезы для


Hardmill


обработке с большим вылетом и при нестабильных условиях резания.
Center & Chamfer


Threaded Coupling


- Выберите исполнение фрезы по типу крепления.
=20º | p =-7º | Rp=1,8
Spot face


Reference Dimensions | Dimensões | Dimensiones (mm) Specifications
Order code Referência Kg Insert Stock
Código ØDc ØM Ødg L Ap max
Referencia (mm)
Spare Parts


181151300 016R16320-02-07-M08025 2 16 M08 13 25 0,02 1,00 XNKU 06…
181151400 020R16320-03-07-M10028 3 20 M10 18 28 0,05 1,00 XNKU 06…
181151500 025R16320-04-07-M12030 4 25 M12 18 30 0,07 1,00 XNKU 06…


- Для фрез с пометкой «изготавливается по запросу» установлены
181148000 032R16320-05-07-M16035 5 32 M16 29 35 0,16 1,00 XNKU 06…
Technical Data


181151600 035R16320-06-07-M16035 6 35 M16 29 35 0,17 1,00 XNKU 06…
181151700 040R16320-05-07-M16045 5 40 M16 29 45 0,24 1,00 XNKU 06…
Комплектующие


181151800 042R16320-07-07-M16035 7 42 M16 29 35 0,24 1,00 XNKU 06…
Stock item | Produto de stock | Itens de stock Available under request | Disponível sobre consulta | Disponible bajo consulta
End Mills


следующие минимальные количества для заказа:
Technical Data
page A-230 page A -238
TOOLING SOLUTIONS EXPERTS
A - 84


Количество Диаметр фрезы
10 ≤ 100 мм
информация
Техническая


5 > 100 мм
Концевые фрезы


TOOLING SOLUTIONS EXPERTS
A-8