Основной каталог Kyocera 2021 - 2022 - страница 963

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Ball-nose / radius type cutters MRF/MRFW

Applicable inserts Recommended depth of cut

DescriptionDepth of cut (mm)Applications
apPf
MRF08-S120.2(Max0.3)0.8
MRF10-S120.21
StandardMRF12-S120.51.2
neckMRF16-S200.51.6
MRF20-S2512
MRF25-S3212.5
MRF08-S12-1300.2(Max0.3)0.8
MRF10-S12-1500.21
Lon neckMRF12-S12-1600.51.2
gMRF16-S20-1600.51.6
MRF20-S25-18012Pf ap
MRF25-S32-20012.5
CarbideMRFW08-S080.2(Max0.3)0.8
standardMRFW10-S100.21
neckMRFW12-S120.51.2
CbidMRFW08-S08-1300.2(Max0.3)0.8
are lon NeckMRFW10-S10-1400.21
gMRFW12-S12-1500.51.2
Insert Description
RDFG 08FR Top face mark
10FR 12FR
16FR
20FR
25FR Top face shown

Check the top face mark of both insert and toolholder.

For ø8, holder may be broken because of over load if ap exceeds 0.3mm.

Recommended cutting conditions (At cutting dia. DCX)

Vcfzø8ø10ø12
Workiece materialInsert rades
pg(m/min)(mm/t)Vc(m/min) (n:min -1)fz(mm/t) (Vf:mm/min)Vc(m/min) (n:min -1)fz(mm/t) (Vf:mm/min)Vc(m/min) (n:min -1)fz(mm/t) (Vf:mm/min)
Carbon steelPR915100~2000.1~0.3150 (5,970)0.2 (2,390)150 (4,770)0.2 (1,910)150 (3,980)0.2 (1,590)
Alloy steelPR91580~1800.1~0.3130 (5,170)0.2 (2,070)130 (4,140)0.2 (1,660)130 (3,450)0.2 (1,380)
Mold steelPR91550~1500.1~0.2100 (3,980)0.15 (1,190)100 (3,180)0.15 (950)100 (2,650)0.15 (800)
Stainless steelPR91550~1500.1~0.2100 (3,980)0.15 (1,190)100 (3,180)0.15 (950)100 (2,650)0.15 (800)
Cast ironPR915100~2000.2~0.4150 (5,970)0.3 (3,580)150 (4,770)0.3 (2,860)150 (3,980)0.3 (2,390)
Vcfzø16ø20ø25
Workpiece materialInsert grades(m/min)(mm/t)Vc(m/min) (n:min -1)fz(mm/t) (Vf:mm/min)Vc(m/min) (n:min -1)fz(mm/t) (Vf:mm/min)Vc(m/min) (n:min -1)fz(mm/t) (Vf:mm/min)
Carbon steelPR915100~2000.1~0.3150 (2,980)0.2 (1,190)150 (2,390)0.2 (950)150 (1,910)0.2 (760)
Alloy steelPR91580~1800.1~0.3130 (2,590)0.2 (1,030)130 (2,070)0.2 (830)130 (1,660)0.2 (660)
Mold steelPR91550~1500.1~0.2100 (1,990)0.15 (600)100 (1,590)0.15 (480)100 (1,270)0.15 (380)
Stainless steelPR91550~1500.1~0.2100 (1,990)0.15 (600)100 (1,590)0.15 (480)100 (1,270)0.15 (380)
Cast ironPR915100~2000.2~0.4150 (2,980)0.3 (1,790)150 (2,390)0.3 (1,430)150 (1,910)0.3 (1,150)

Actual cutting speed (Vd) conversion coefficient table

  • Vd varies depending on ap and slant face angle.
  • Vd can be obtained by dividing the conversion coefficient into the recommended cutting speed.
ModelTool dia. (DCX)ø8ø10ø12
Depth of cut (t:mm)0.10.20.10.20.20.5
DCX (Tool dia.)15°1.001.001.001.001.001.00
30°1.051.021.051.031.041.01
)Slant face45°1.181.121.201.141.161.07
angleangle (α)60°1.471.341.511.381.421.24
nt face75°2.151.822.241.922.021.60
α (Sla90°(Horizontalplane)4.483.225.063.573.922.50
ut)Tool dia. (DCX)ø16ø20ø25
hofcDepth of cut (t:mm)0.20.50.510.51
Dept15°1.001.001.001.021.001.01
t (30°1.051.011.021.001.031.00
Slant face45°1.181.101.121.061.141.08
DC (Actual cutting dia.)angle (α)60°1.471.301.341.211.381.25
75°2.141.731.831.531.931.62
90°(Horizontalplane)4.482.873.202.293.572.55

e.g.) Suppose tool dia. 8mm, ap=0.1mm, slant face angle 90˚: The actual Cutting speed Vd for carbon steel machining, when Vc is 150m/min at the biggest diameter, Vd can be obtained as Vd=150÷4.48=33.5m/min