DMC-HRecommended cutting conditions (DMC/DMC-SX)

Recommended insert grades ( Vc: m/min) Max. ap (mm) CermetDC +0 Carbide fz −0.2 Workpiece material

(mm/t) Cutting dia. Slotting Shouldering

TN100M KW10

(DC) (ap) (apxae)

  • ~ø12 2 6x2

Carbon steel ~0.2 120~200 ø14~ 3 9x3

  • APMX ~ø12 2 6x2

Alloy steel ~0.2 100~180 ø14~ 3 9x3

  • 4° LH ~ø12 2 6x2

Mold steel ~0.15 100~180 ø14~ 3 9x3

LF

~ø121.54x2
Stainless steel~0.15120~200ø14~26x2
  • ~ø12 2 6x2

Cast iron ~0.2 80~150 ø14~ 3 9x3

Toolholder dimensions

  • ~ø12 2 6x2

Non-ferrous metals ~0.2 100~300 ø14~ 3 9x3

Spare parts: 1st Recommendation: 2nd Recommendation
Use DMC8 ○○Availa- with ap=6mm MAX. for shouldering.

Dimension (mm)

bility Screw Wrench (Torx)

When using inserts with corner-R(RE) 2.0 or larger, additional modifications of the cutter body will be necessary. Additional modifications for the body will be necessary. Ref. to the chart below for the recommended modifications.DescriptionA.R. R.R. Applicable inserts (Additional grind off is not necessary when corner-R(RE) is 0.8 mm or less.)

R DC DCON LF LH APMX

Insert corner-R(RE) (mm) Additional processing dimension to body corner (mm)

DMC 316H N 2.0 +5 -3.5 16 16 90 R1.0

1 30 SB-4060TR

320H N +6 20 20 110 NDCW 150302FRX-NE

3.0 -2 R1.6 NDMM150304ER-SP Additionally NDCW 150308TRX

325H 25 25 120 14 No FT-15 processedNDCT150308TRX Insert with large 150302FRX

N Body corner 150308ER-SP 150308FRXcorner-R(RE)

332H N 4.0 2 +8 32 130 R2.040 SB-4065TR (PCD)

0 32 Pre-processing Post-processing

* Round- shaped additional processing is recommended.340HN40 150 When applying chamfer shaped additional processing, do not cut away too much.

Recommended cutting conditions (DMC-H)

Recommended insert grades ( Vc: m/min) M Max. ap (mm)

Cermet Carbide PCD

Workpiece material fz (mm/t)

Cutting Dia.SlottingShouldering
(KPD001(DC)(ap)(apxae)
  • ~ø20 4 8x4

Carbon steel ~0.2 120~200

ø25~814x6
~ø2048x4

Alloy steel ~0.2

100~180 ø25~ 8 13x6

  • ~ø20 3 5x2

Mold steel ~0.15 100~180

ø25~610x3
~ø2036x2

Stainless steel ~0.15 120~200

ø25~613x3
~ø2048x4

Cast iron ~0.2

80~150 ø25~ 6 14x6

  • ✩ ~ø20 4 8x4

Non-ferrous metals ~0.2 100~300 300~500 300~500

ø25~ 6 14x6

Above inserts are also applicable to DMC ◦◦◦SX, but the conventional NDCW1503 ◦◦TR insert is not applicable for this end mill. Insert Insert description

NDCT...TRXNDCW...TRNDCT...TRXNDCW...TR
NDCW...(T/F)RXNDCT...(T/F)RNDCW...(T/F)RXNDCT...(T/F)R

15˚ 15˚

Toolholder 15˚ Toolholder description 15˚

30˚ 30˚

No interference of relief surface Less relief DMC-SX No interference of relief surface No interference of relief surface

DMC-H ap must be under 5mm.

Toolholder Relief surface side Toolholder

elief Less r No interference No interference No interference

Cutting Dia. A.R. Insert A.R. Insert

A A direction A direction B B direction B direction