Основной каталог Kyocera 2021 - 2022 - страница 876

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Lead angle 0°/ 2° MFLN90 Spare parts Parts Clamp screw Wrench Shim sheet Clamp screw Wrench Coat anti-seizecompound Arbor bolt Description MFLN **080R-4T-M HH12X35 SB-60200TRP TTP-20 MAP-2216 SB-40140TR DTM-15 **100R-4T-M P-37 ~ Tightening torque for clamping Tightening torque for clamping shim – **315R-12T-M insert 6.0 N·m sheet 3.5 N·m How to mount an insert 1 . Completely eliminate chips and dust from the insert mounting side. 2R. Aefcteor mmomunetinngdaecdlamcpustctreinwgonctohentdopiteidognesof wrench, tighten the screw while keeping the insert pushed against the shim seat surface and holder surface (Fig.1,2) 3. Make sure that the identification on the top of the insert is the same in each pocket.(Fig.3) D.O.C. (mm)4. Tighten the wrench (TTP-20) in while holding parallel to the clamp screw.Shim seat surfaceRecommendeWd irnesnerct hgra(dTeTsP(V-c2:0m)/min) 5. Tighten the insert clampWosrckrpeiewce at an appropWridattheoftcourtque. (RecomWimdtheonf dcuet d torque: 6.0fz:Nm·mm/t) MEGACOAT NANO 6. After tightening, check that there is no gap b0e.5t×wDeCen the insert>a0.n5×dDtChe surface of the shim, PR1535 PR1525 or between the side surface of insert and the holder surface. If there is a gap, remount the insert Constraint surface Clamp screw Carbon steelusing the directions above. 80 – 120 – 150 100 – 150 – 180 Fig.1 Fig.2 Fig.3 Alloy steel ~18 ~15 0.1 – 0.2 – 0.4 80 – 120 – 150 100 – 150 – 180 HowMtFoLN 9r0eplaceMaoldsstheeilm 70 – 100 – 120 80 – 120 – 150 1. Completely eliminGraatyecacsthiriopns and dust from the shim mounting side.2. Coat medium strength screw locking adhesive ~o2n0the screws.~180.1 – 0.2 – 0.480 – 120 – 150 100 – 150 – 180 M Nodular cast iron3. Tighten the screw keeping the shim pushed against the pocket surface of toolholder. 80 – 120 – 1504. After tightening bCoartbhonssctereel ws temporarily, tighten them with appropriate torque. (Recommended torque:38.05–N1·2m0 –) 150100 – 150 – 180100 – 150 – 180 5. Please check thatAtlhloyesrteeeils no gap between the s~h1i5m and the pocke~t 1s2urfaces of too0l.1h–o0ld.2e–r0. .4 80 – 120 – 150 100 – 150 – 180 MFLN 70 Mold steelPocket surface of toolholderWrench (DTM-15) 70 – 100 – 120 80 – 120 – 150 Gray cast iron ~17 ~15 0.1 – 0.2 – 0.4 80 – 120 – 150 100 – 150 – 180 Nodular cast iron 80 – 120 – 150 100 – 150 – 180 Carbon steel 2 80 – 120 – 150 100 – 150 – 180 AlPlooycstkeeelt surface ~10 1 ~8 0.1 – 0.3 – 0.6 80 – 120 – 150 100 – 150 – 180 of toolholder MFLN 45 Fig.1 Mold steel Fig.2 Fig.3 Fig.470 – 100 – 12080 – 120 – 150 Gray cast iron ~12 ~10 0.1 – 0.3 – 0.6 80 – 120 – 150 100 – 150 – 180 RecommendedNodculuartcatsitnirogn conditions About app80li–c1a2b0 –le15i0nsert 100 – 150 – 180 The table above provides recommendations based on product specifications.Before using the product, check the maDc.hO.iCn.e(m'smsp) ecifications such as power.Recommended insert grades(Vc: m/min): 1st LrOeGcUo2m216m16eEnR-dGaMtion: 2ndLOreGUc2o2m16mPWeEnR-dGaMtion The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions accordi(nCogrntoer-tRh)e actual machining(Csoirtnuear tCihoanm.fer) Dry machining Wisorrekpcioecme mendedW.idth of cut Width of cut fz: mm/t MEGACOAT NANO MFLN 90 0.5×DC >0.5×DC PR1535 PR1525 Carbon steel 80 – 120 – 150 100 – 150 – 180 Max. Revolution for each cutting diameter Alloy steel ~18 ~15 0.1 – 0.2 – 0.4 80 – 120 – 150 100 – 150 – 180 Cutting Dia. Max. Revolution MFLN 90 Mold steel 70 – 100 – 120 80 – 120 – 150 DC (mm) (min-1) Gray cast iron ~20 ~18 0.1 – 0.2 – 0.4 80 – 120 – 150 100 – 150 – 180 ø80 5,970 Nodular cast iron ø100 4,78080 – 120 – 150100 – 150 – 180 : 1st recommendation : 2nd recommendation ø125 3,820 ø160 2,990 The table above provides recommendations based on product specifications. Before using the product, check the machine's specifications such as power. ø200 2,390 The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. ø250 1,910 Dry machining is recommended. ø315 1,520 M104 Milling