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1. Install notched inserts by cutting the insert with the number 2. When installing notched inserts in flute line, ensure that of marks on the toolholder body. the number on the insert is the same as the insert in first stage.
<Insert number and toolholder marks>
| Insert size | 11 type | 17 type | |
| Same flute |
Insert no. 2 3 3 4 line
Marks Fig. 2 Insert no.
* Using the cutter with the inserts installed incorrectly will damage the toolholder.
Fig. 1 Same flute line Fig. 3 Marks
| Recommended inser | t grades (Vc: m/min) | ||||
| Workpiece material | fz (mm/t) | MEGACOAT NANO | MEGACOAT | ||
| PR1535 | PR1225 | PR1230 | PR1210 | ||
| Carbon steel | 0.08~0.1~0.15 | ★ 120~180~250 | ★ 120~180~250 | ★ 120~180~220 | - |
| Alloy steel | 0.08~0.1~0.15 | ★ 100~160~220 | ★ 100~160~220 | ★ 100~160~200 | - |
| Mold steel | 0.08~0.1~0.15 | ★ 80~140~180 | ★ 80~140~180 | ★ 80~140~160 | - |
| Gray cast iron | 0.08~0.15~0.18 | - | - | - | ★ 120~180~250 |
| Nodular cast iron | 0.08~0.15~0.18 | - | - | - | ★ 100~150~220 |
| Titanium alloys | 0.08~0.1~0.15 | ★ 40~60~80 | - | - | ★ 30~50~70 |
* Machining with coolant is recommended for titanium alloys. ★: 1st Recommendation ☆: 2nd Recommendation 1. The recommended cutting conditions above are for notched inserts. 2. If using an insert without notch, the cutting depth (ap) and width (ae) should be 60% or less of those of a notched insert.
When using inserts with corner-R(RE) 1.6 or larger, additional modifications of the cutter body will be necessary. Ref. to the chart below for the recommended modifications. (Additional grind off is not necessary when corner-R(RE) is 1.2mm or less.)
| Insert Corner-R(RE) (mm) | Additional processing dimension to body corner (mm) | Round- shaped additional processing is recommended.When applying chamfer shaped additional processing, do not cut away too much. | ||||
| 1.6 2.0 | R1.0 | |||||
| 2.4 | R1.2 | Bodycorner | Additionally processed | Insert with large corner-R(RE) | ||
| 3.1 | R1.6 | Pre-processing | Post-proces | sing | ||
| 4.0 | R2.5 |