Guide for Helical milling

For helical milling, use between Min. cutting dia. and Max. cutting dia. Exceeding Max. Cutting Dia. Under Min. Cutting Dia.

Center core part remains after Center core part interferes

machining with toolholder

øDh (Cutting Dia.)

Cutting direction

DC (Cutter Dia.) Unit : mm

DescriptionMin. Cutting Dia. Max. Cutting Dia.For helical milling, use between Min. cutting dia. and Max. cutting dia. Keep machine depth (h) per rotation less than
max. ap (S) in the cutter dimensions chart. Use caution to eliminate incidences caused by producing long chips.

MEV… -06- … 2×DC−5 2×DC−2

Guide for Pecking

Unit : mm
DescriptionMax. cutting depth PdMin. cutting length X for flat bottom surface
MEV…-06-…0.25DC−3

Pd

DC Center core

Recommended cutting conditions

It is recommended to reduce feed by 25% of recommendation until the center core is removed when traversing after drilling. Axial feed rate recommendation per revolution is f < 0.1mm/rev.

M

rRecommended insert grade (Vc: m/min)
ipbreakeWorkpieceFeed (fz: mm/t)MEGACOAT NANOCVD coating
ChPR1535PR1525PR1510CA6535
Carbon steel0.08 –0.15– 0.25120 –180– 250120 –180– 250--
Alloy steel0.08 –0.15– 0.2100 –160– 220100 –160– 220--
Mold steel0.08 –0.12– 0.280 –140– 18080 –140– 180--
Stainless steel (Austenitic related)0.08 –0.12– 0.15100 –160– 200100 –160– 200--
GMStainless steel (Martensitic related)0.08 –0.12– 0.2150 –200– 250--180 –240– 300
Stainless steel (Precipitation hardening)0.08 –0.12– 0.290 –120– 150---
Gray cast iron0.08 –0.18– 0.25-120 –180– 250120 –180– 250-
Nodular cast iron0.08 –0.15– 0.2-100 –150– 200100 –150– 200-
Ni-base heat-resistant alloy0.08 –0.12– 0.1520 –30– 50--20 –30– 50
Titanium alloy0.08 –0.15– 0.240 –60– 80-30 –50– 70-
Carbon steel0.08 –0.15– 0.2120 –180– 250120 –180– 250-
Alloy steel0.08 –0.12– 0.18100 –160– 220100 –160– 220-
Mold steel0.08 –0.1– 0.1580 –140– 18080 –140– 180-
SMStainless steel (Austenitic related)0.08 –0.1– 0.15100 –160– 200100 –160– 200-
Stainless steel (Martensitic related)0.08 –0.1– 0.15150 –200– 250-180 –240– 300
Stainless steel (Precipitation hardening)0.08 –0.1– 0.1590 –120– 150--
Ni-base heat-resistant alloy0.08 –0.1– 0.1220 –30– 50-20 –30– 50
Titanium alloy0.08 –0.12– 0.1540 –60– 80--

The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate : 1st recommendation : 2nd recommendation within the above conditions according to the actual machining situation. Cutting with coolant is recommended for ni-base heat resistant alloy and titanium alloy. Cutting with coolant is recommended to get good finished surface.