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[Workpiece material: S50C]
Applications Plain surface Slant surface Half cylindrical Hole expansion Concave surface Cored hole Stacked plates
Shape of workpiece
Vc Not Not Not
| 80 | 80 | recommended | recommended | 80 | recommended | Not available | |||
| (m/min) | |||||||||
| DRS | Concave surface |
f Not Not 0.04 Not
0.08 0.04 Not available
| (mm/rev) | recommended | recommended | Continuous part | recommended | |
| 0.08 |
Coolant (Internal) Yes Yes - - Yes - -
| DRS hole b | ottom sh | ape | (mm) |
| DC | A | B | C |
| 10.0 | 2.2 | 2.80 | 0.2 |
| 10.3 | 2.3 | 2.85 | 0.2 |
| 10.5 | 2.3 | 2.95 | 0.2 |
| 11.0 | 2.4 | 3.10 | 0.2 |
| 11.5 | 2.5 | 3.25 | 0.2 |
| 12.0 | 2.8 | 3.20 | 0.3 |
| 12.5 | 2.9 | 3.35 | 0.4 |
| Wki il | Recommended insert grades (Vc: m/min) | f / |
| orpece matera | MEGACOAT | (mmrev) |
| PR1230 PR1210 | ||
| Low carbon steel | 80~100 - | 0.06 |
| Carbon steel | 80~100 - | 0.08~0.1 |
| Alloy steel | 80 - | 0.04~0.06 |
| Mold steel | 80 - | 0.04~0.06 |
| Stainless steel (Austenitic related) | 70~80 - | 0.05~0.06 |
| Gray cast iron | - 80~100 | 0.08~0.1 |
: 1st recommendation : 2nd recommendation
1. Apply a sufficient amount of coolant.
2. If cutting speed is decreased too much from above condition, chip evacuation performance will deteriorate. A B
If the feed rate is increased too much from above condition, inner edge chip evacuation will deteriorate. If the feed rate is decreased too much from above condition, outer edge chip evacuation will deteriorate. 3. If chips are too long when low carbon steel drilling, increased the cutting speed to 120~150m/min. If this does not solve the problem, try step feeding.
[How to step feeding] 1. Cut 1~2 mm 2. Return 0.1 mm 3. Repeat 1. and 2.