MagicDrill DRSMagicDrill DRS Applicable inserts

Cutting conditions by application

[Workpiece material: S50C]

Applications Plain surface Slant surface Half cylindrical Hole expansion Concave surface Cored hole Stacked plates

Shape of workpiece

Vc Not Not Not

8080recommendedrecommended80recommendedNot available
(m/min)
DRSConcave surface

f Not Not 0.04 Not

0.08 0.04 Not available

(mm/rev)recommendedrecommendedContinuous partrecommended
0.08

Coolant (Internal) Yes Yes - - Yes - -

  • In case of using external coolant system, chip evacuation will be bad. Therefore ap should be measured within 1.5 times (1.5 x DC) of drill diameter (DC).
DRS hole bottom shape(mm)
DCABC
10.02.22.800.2
10.32.32.850.2
10.52.32.950.2
11.02.43.100.2
11.52.53.250.2
12.02.83.200.3
12.52.93.350.4
Wki ilRecommended insert grades (Vc: m/min)f /
orpece materaMEGACOAT(mmrev)
PR1230 PR1210
Low carbon steel80~100 -0.06
Carbon steel80~100 -0.08~0.1
Alloy steel80 -0.04~0.06
Mold steel80 -0.04~0.06
Stainless steel (Austenitic related)70~80 -0.05~0.06
Gray cast iron- 80~1000.08~0.1

KK

: 1st recommendation : 2nd recommendation

1. Apply a sufficient amount of coolant.

2. If cutting speed is decreased too much from above condition, chip evacuation performance will deteriorate. A B

If the feed rate is increased too much from above condition, inner edge chip evacuation will deteriorate. If the feed rate is decreased too much from above condition, outer edge chip evacuation will deteriorate. 3. If chips are too long when low carbon steel drilling, increased the cutting speed to 120~150m/min. If this does not solve the problem, try step feeding.

[How to step feeding] 1. Cut 1~2 mm 2. Return 0.1 mm 3. Repeat 1. and 2.