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a) When there are no remaining cores and insert breakage near the center of the drill.
Fig. 7 Insert breakage near the center of the drill
| [How to adjust] | Initial installation | 180˚ Rotation | Improved position of inner insert | ||
| (Inner insert positioned higher than normal) | (Inner insert positioned lower than normal) | ||||
| 1. Install the drill rotated 180°. | Inner edge | ||||
| X-axis |
Most problems will be solved by this method. (Fig. 8) X-axis of the machine
of the machine Center of spindle
Center of spindle
Inner edge
Inner edgeInner edge Center of drill
Center of drill Inner edgeInner edge Zooming near the center Zooming near the center Fig. 8
[How to adjust] Center height adjustment by moving the tool Higher 2. If the core diameter becomes too large after the above adjustment, install the X-axis of the machine drill by rotating 90° counter-clockwise as shown in Fig. 9 (Outer insert is positioned Center of spindle
lower) and adjust the center height by moving the tool in the Inner edge Lower
90˚ Rotation X-axis direction. X-axis of the machine 90 (However, this will make it impossible to adjust the cutting diameter.) ˚
Caution: In case of installing the drill in the reverse direction (outer insert is Inner edge
cause the drill body to interfere with the drilled hole. Center of drill The best solution is to readjust the center position of the turret itself. Outer edge
Inner edgeInner edge Zooming near the center Inner insert positioned too far below center Fig. 9
This occurs when the inner insert is excessively below the center. This condition causes poor chip evacuation and an adjustment is required.
[How to adjust] Center height adjustment by moving the tool Lower
upper side) and adjust the center height by moving tool in the X-axis direction. Inner insert is positioned excessively below the center. Outer edge
(However, this will make it impossible to adjust the cutting diameter.) 90˚ Rotation Higher
| Caution: In case of installing the drill in the opposite direction (Outer insert is | X-axis | X-axis | |
| of the machine | of the machine | 90˚ |
positioned lower), the hole diameter will become smaller, which may cause the Outer edge drill body to interfere with the drilled hole. The best solution is to readjust the center position of the turret itself.
Inner edge Inner edge Fig. 10