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Inner edge: PVD (PR1535. Outer edge: CVD (CA520D/CA415D)
New grades developed for drilling Of CVD (Outer edge) and PVD (Inner edge) inserts. Recommended cutting speed (Maximum value) Wear resistance comparison (Internal evaluation) 300 UPUP 280 0.4 DRV (CA520D )
200 % 0.3 Competitor F (CVD)
180 Competitor G (CVD) 0.2 100 0.1
0
CVD (CA520D ) PVD (PR1225) 0 10 20 30 40 50
Cutting time (min) Drill dia. ø20(3D) workpiece material: S50C Cutting conditions: Vc = 200 m/min, f = 0.12 mm/rev, Drill dia. ø20(3D) , wet workpiece material: SCM440H 4 Economical inserts with 4 cutting edges
| General purpose GM chipbreaker | Tough edge GH chipbreaker | KK | ||
| Chipbreaker for steel machining | 1st recommendation for machining cast iron | |||
| Stable deep-hole machining with low cutting force | Good for continuous steel machining | |||
| Reduced breakages common in through-hole machining |
| A | Edge shape optimized for | B | |||
| Negative land with | |||||
| various machining applications | |||||
| Strong edge | |||||
| A | A-A Section | B | B-B Section |
Chip control comparison Comparison of remaining chips
For stainless steel machining SM chipbreaker (Internal evaluation) (Internal evaluation)
Stable chip control when machining Gummy stainless steel reduces chip DRV Outer edge Clogging in the holder body (SM
chipbreaker) C Sharp cutting and Inner edge Competitor I large rake angle C C-C Section
DRV (SM chipbreaker) Competitor H Remaining chips
Cutting conditions: Vc = 100 m/min, f = 0.1 Mm/rev Cutting conditions: Vc = 150 m/min, f = 0.08 Mm/rev drill dia. Ø20(3d), drilling depth 60mm drill dia. Ø25(5d), wet workpiece material: sus304 drilling depth 98mm, wet workpiece material: SUS304
For machining soft steel XM chipbreaker Chip control comparison (Internal evaluation) Stable chip control of outer cutting edge Outer edge
D E Excellent chip control Inner edge With the changing Width of the chipbreaker
D E D-D Section E-E Section
DRV (XM chipbreaker) Competitor J Cutting conditions: Vc = 200 m/min, f = 0.12 mm/rev Chipbreaker selection reference Drill dia. ø16(3D), Drilling depth 48 mm Wet Workpiece material: SS400