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Main spindle
Maximum cutting diameter is CUTDIA (Fig.1). Even if the cutting edge runs beyond the center line, the insert does not contact the workpiece, since the workpiece falls off. ( The clearance between the insert and the workpiece is 0.2 mm)
Fig.1 Fig.2 (When the edge is at the center) (When the edge is 1mm beyond the center)
Main spindle Sub spindle In this case, when the cutting edge runs beyond the center line, the insert will contact the workpiece, since the workpiece does not fall off. e.g.) When the cutting edge is programmed to run 1mm beyond the center. Workpiece maximum, CUTDIA2 (Fig.4) = [CUTDIA −1 mm×2] (mm) (The clearance between the insert and the workpiece is 0.2 mm)
Fig.3 Fig.4 (When the edge is at the center) (When the edge is 1mm beyond the center)
| Lead angle ° | (PSIRR) | Edge | Countermeasures width | Name of chipbreaker | ||||
| Neutral (0) | Yes | Narrower | Wider | S | T | NB | ||
| Problems | Countermeasures | |||||||
| Insert fracture | Insert fracture prevention | Effective | Effective | Effective | Effective | |||
| Long cutting time | Cutting time reduction | Effective | Effective | Effective | Effective | |||
| Entangled chips | Prevention of chip entanglement | Effective | Effective | Effective | ||||
| Large boss remain | Small boss remain | Effective | Effective | Effective | ||||
| Ring remain (Hollow workpiece) | Prevention of ring remain | Effective | Effective | Effective | ||||
| Deformation of hollow workpiece (pipe) | Preventing deformation | Effective | Effective | Effective |