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| Recomme | nded inser | t grades (V | c: m/min) | f (mm/re a | v) = (1) grooving, p(mm) = (3) tur | (2) turning ning | |||||||
| Workpiece material | Cermet | MEGA COAT | PVD carbide | Carbide | GV& 100~300-...SS 100~300-...S | GV& 145~185-...B | GV& 200~280-...B | GV& 300~400-...B | Remarks | ||||
| TN90 | TC40N | TC60M | PR1225 | PR930 | KW10 | GV& 100~340-...A 200~300-...AR | GV& 200-100BR | GV& 300-150BR | GV& 280~300-...C | GV& 340~400-...C | GV& 430~500-...C | ||
| Carbon steel | 120~180 | 120~180 | 80~120 | 80~160 | 80~140 | - | (1) 0.03~0.08 (2) 0.03~0.08 (3)Max. 0.3 | (1) 0.03~0.08 (2) 0.03~0.08 (3)Max. 0.3 | (1) 0.04~0.09 (2) 0.04~0.09 (3)Max. 0.3 | (1) 0.05~0.12 (2) 0.05~0.1 (3)Max. 0.5 | (1) 0.04~0.09 (2) 0.04~0.09 (3)Max. 0.3 | (1) 0.05~0.12 (2) 0.05~0.1 (3)Max. 0.5 | (1) 0.05~0.12 (2) 0.05~0.1 (3)Max. 0.5 |
| Alloy steel | 100~160 | 100~160 | 80~100 | 80~140 | 80~120 | - | (1) 0.03~0.07 (2) 0.03~0.1 (3)Max. 0.3 | (1) 0.03~0.07 (2) 0.03~0.1 (3)Max. 0.3 | (1) 0.04~0.08 (2) 0.04~0.08 (3)Max. 0.3 | (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.5 | (1) 0.04~0.08 (2) 0.04~0.08 (3)Max. 0.3 | (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.5 | (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.5 |
| Stainless steel | 70~130 | - | 60~100 | 60~130 | 60~110 | - | (1) 0.03~0.07 (2) 0.03~0.1 (3)Max. 0.3 | (1) 0.03~0.07 (2) 0.03~0.1 (3)Max. 0.3 | (1) 0.04~0.08 (2) 0.04~0.08 (3)Max. 0.3 | (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.5 | (1) 0.04~0.08 (2) 0.04~0.08 (3)Max. 0.3 | (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.5 | ant (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.5 |
| Cast iron | - | - | - | - | - | 60~100 | (1) 0.03~0.08 (2) 0.03~0.08 (3)Max. 0.3 | (1) 0.03~0.08 (2) 0.03~0.08 (3)Max. 0.3 | (1) 0.04~0.09 (2) 0.04~0.09 (3)Max. 0.3 | (1) 0.05~0.12 (2) 0.05~0.1 (3)Max. 0.5 | (1) 0.04~0.09 (2) 0.04~0.09 (3)Max. 0.3 | (1) 0.05~0.12 (2) 0.05~0.1 (3)Max. 0.5 | Cool (1) 0.05~0.12 (2) 0.05~0.1 (3)Max. 0.5 |
| Aluminum alloys | - | - | - | - | - | 150~300 | (1) 0.05~0.12 (2) 0.05~0.12 (3)Max. 0.5 | (1) 0.05~0.12 (2) 0.05~0.12 (3)Max. 0.5 | (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.5 | (1) 0.08~0.15 (2) 0.08~0.15 (3)Max. 0.8 | (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.5 | (1) 0.08~0.15 (2) 0.08~0.15 (3)Max. 0.8 | (1) 0.08~0.15 (2) 0.08~0.15 (3)Max. 0.8 |
| Brass | - | - | - | - | - | 100~250 | (1) 0.05~0.12 (2) 0.05~0.12 (3)Max. 0.5 | (1) 0.05~0.12 (2) 0.05~0.12 (3)Max. 0.5 | (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.5 | (1) 0.08~0.15 (2) 0.08~0.15 (3)Max. 0.8 | (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.5 | (1) 0.08~0.15 (2) 0.08~0.15 (3)Max. 0.8 | (1) 0.08~0.15 (2) 0.08~0.15 (3)Max. 0.8 |
* Use MEGACOAT, PVD coated carbide or carbide for turning with edge width 1mm (GV&100SS / 100S / 100A) :1st recommendation :2nd recommendation GG
GVF Inserts - ground chipbreaker
| Rec | ommended | insert grades ( | Vc: m/min) | f (mm/ | rev) = (1) grooving, ap(mm) = (3) turn | (2) turning ing | |||||
| GV& | GV& | GV& | GV& | s GV& | |||||||
| Workpiece material | Cermet | MEGACOAT | PVD coated carbide | Carbide | 200~340...A | 250~350...B | 400~490...B | 350~450...C | emark 500~600...C | ||
| TN90 | TC40N | TC60M | PR1225 | PR930 | KW10 | GV& 200-100AR ~300-150AR | GV& 300-150BR | GV& 400-200BR | R | ||
| Carbon steel | 150~220 | 150~220 | 100~150 | 80~200 | 80~180 | - | (1) 0.03~0.08 (2) 0.03~0.08 (3)Max. 0.3 | (1) 0.04~0.09 (2) 0.04~0.09 (3)Max. 0.3 | (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.5 | (1) 0.05~0.12 (2) 0.05~0.1 (3)Max. 0.5 | (1) 0.05~0.12 (2) 0.05~0.1 (3)Max. 0.8 |
| Alloy steel | 130~200 | 130~200 | 80~130 | 80~180 | 80~160 | - | (1) 0.03~0.07 (2) 0.03~0.1 (3)Max. 0.3 | (1) 0.04~0.08 (2) 0.04~0.08 (3)Max. 0.3 | (1) 0.05~0.09 (2) 0.05~0.09 (3)Max. 0.5 | (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.5 | (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.8 |
| Stainless steel | 70~150 | - | 60~100 | 80~150 | 60~130 | - | (1) 0.03~0.07 (2) 0.03~0.1 (3)Max. 0.3 | (1) 0.04~0.08 (2) 0.04~0.08 (3)Max. 0.3 | (1) 0.05~0.09 (2) 0.05~0.09 (3)Max. 0.5 | (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.5 | ant (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.8 |
| Cast iron | - | - | - | - | - | 60~100 | (1) 0.03~0.08 (2) 0.03~0.08 (3)Max. 0.3 | (1) 0.04~0.09 (2) 0.04~0.09 (3)Max. 0.3 | (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.5 | (1) 0.05~0.12 (2) 0.05~0.1 (3)Max. 0.5 | Cool (1) 0.05~0.12 (2) 0.05~0.1 (3)Max. 0.8 |
| Aluminum alloys | - | - | - | - | - | 150~400 | (1) 0.05~0.12 (2) 0.05~0.12 (3)Max. 0.5 | (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.5 | (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.8 | (1) 0.08~0.15 (2) 0.08~0.15 (3)Max. 0.8 | (1) 0.08~0.15 (2) 0.08~0.15 (3)Max. 0.8 |
| Brass | - | - | - | - | - | 150~300 | (1) 0.05~0.12 (2) 0.05~0.12 (3)Max. 0.5 | (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.5 | (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.8 | (1) 0.08~0.15 (2) 0.08~0.15 (3)Max. 0.8 | (1) 0.08~0.15 (2) 0.08~0.15 (3)Max. 0.8 |
Apply a sufficient amount of coolant The ap should be under 0.5 mm if a good surface finish is required
| Recommended inser | t grades (Vc: m/min) | Edge wi | dth (mm) ks | |||
| Workpiece material | Cermet | CVD coated carbide | PVD coated carbide | Carbide | 4.0 | emar 5.0 |
| TN90 | CR9025 | PR930 | KW10 | f (m | R m/rev) | |
| Carbon steel | 120~200 | 80~180 | 60~130 | - | 0.05~0.15 | 0.05~0.15 |
| Alloy steel | 100~160 | 70~150 | 60~130 | - | 0.05~0.15 | 0.05~0.15 |
| Stainless steel | 80~150 | 60~140 | 50~120 | - | 0.05~0.15 | lant 0.05~0.15 |
| Cast iron | - | - | - | 50~100 | 0.10~0.30 | Coo 0.10~0.30 |
| Aluminum alloys | - | - | - | 200~450 | 0.05~0.25 | 0.05~0.25 |
| Brass | - | - | - | 100~200 | 0.05~0.25 | 0.05~0.25 |
| Recommended inser | tgrades(Vc: m/min) | f (mm/rev) = (1 | ) grooving, (2) turning | ks | ||
| Workpiece material | CBN | PCD | ap(mm | ) = (3) turning | mar | |
| KBN510, KBN525 | KPD001 (KPD010) | GMN2 | GMN3 | GMN4, GMN5 | Re GMN6 | |
| Aluminum alloys | - | 150~2,000 | (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.5 | (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.8 | (1) 0.08~0.18 (2) 0.08~0.18 (3)Max. 0.8 | (1) 0.10~0.20 (2) 0.10~0.20 (3)Max. 0.8 |
| Brass | - | 200~800 | (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.5 | (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.8 | (1) 0.08~0.18 (2) 0.08~0.18 (3)Max. 0.8 | lant (1) 0.10~0.20 (2) 0.10~0.20 (3)Max. 0.8 |
| Cast iron | 150~400 | - | (1) 0.04~0.09 (2) 0.04~0.09 (3)Max. 0.3 | (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.5 | (1) 0.05~0.12 (2) 0.05~0.12 (3)Max. 0.5 | Coo (1) 0.05~0.15 (2) 0.05~0.15 (3)Max. 0.8 |
| Hard materials | 80~120 | - | (1) 0.02~0.05 (2) 0.01~0.03 (3)Max. 0.1 | (1) 0.03~0.07 (2) 0.01~0.05 (3)Max. 0.2 | (1) 0.03~0.08 (2) 0.03~0.08 (3)Max. 0.3 | (1) 0.05~0.1 (2) 0.05~0.1 (3)Max. 0.4 |