Основной каталог Kyocera 2021 - 2022 - страница 16

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PVD coated carbide (Turning)

PVD coated carbide (MEGACOAT / MEGACOAT NANO)

Using a physical vapor deposition coating technology, generally because of the low

processing temperature of PVD compared with CVD, PVD coated carbide features less

deterioration and more bending strength. PVD coated carbide grades are coated on a

very tough carbide substrate and suitable for turning.

PVD coated super micro-grain carbide

  • Smooth fine surface of PVD coated carbide provides good surface finish and high

precision machining

  • Stable machining with excellent toughness

Features of PVD coated carbide

ClassificationGradeColorCoated compositionAdvantages and applications
PR915 Super micro-grainBluish violetTiAlN• Application: Stable and reliable high precision machining of steel
PR930 Super micro-grainTiCN• Application: Low machining speed, precise machining with sharp edge
PR1005Reddish grayTiCN• TiCN base PVD coated hard micro-grain carbide • Application: Turningof free-cuttingsteel,longer tool life achieved through anti-adhesionperformance
SlPR1025TiCN• Application: General machining of steel and stainless steel, stable and longer tool life
teePR1115Purple redTiAlN• Superior oxidation resistance with well balanced wear resistance and toughness • Application: Machiningof steel and stainless steel,forgrooving,cut-off and threading
PR1215Blackish redMEGACOAT• Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate • Application: Superior adhesion resistance and longer tool life for steel and stainless steel machining
PR1625MEGACOAT NANO• Adopted special nano multi-layer coating "MEGACOAT NANO" excellent in wear resistance and lubricity • Stable processing with steel and stainless steel grooving - Long tool life
PR1725SilverMEGACOAT NANO PLUS• New coating technology [MEGACOAT NANO PLUS] with superior wear resistance and adhesion resistance • Application : General grade for steel and stainless steel machining provides stablity and longer tool life
PR1225Blackish redMEGACOAT• Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate • Application: Light interrupted to interrupted machiningof stainless steel
Stainless steelPR1515Reddish reenMEGACOAT• Improved wear resistance and stability by using fine granite carbide base metal and special nano multi-layer coating "MEGACOAT NANO" • Application: For thread cutting of stainless steel
PR1535gNANO• Nano thin multi-layer coating (MEGACOAT NANO) improved wear resistance and stability • Application: Medium to roughingof stainless steel and heat-resistant alloys,cut-off of stainless steel
Cast ironPR905Bluish violetTiAlN• Smooth fine surface PVD coated hard carbide with plastic deformation resistance • Application: Suitable for machining gray and nodular cast iron
Heat-resistantPR005SGrey blackMEGACOAT HARD• High cemented carbide substrate. Excellent in high temperature characteristics and MEGACOAT HARD excellent in heat resistance realize high abrasion resistance - Applications: Finish processing of heat-resistant alloys, also for high speed machining
alloysPR015SGrey blackMEGACOAT HARD• Improved wear resistance and stability by special high-grade cemented carbide substrate with excellent high temperature characteristics • MEGACOAT HARD improves wear resistance and stability - Applications: 1st recommendation of heat-resistant alloy continuous to light interrupted/finish machining

Properties of PVD coating

40 MEGACOAT HARDMEGACOAT HARD 35 MEGACOAT TiCN MEGACOAT NANO / 30 MEGACOAT NANO PLUS TiAIN 25 TiN 20 15 10

4006008001,0001,2001,400
Oxidation temperature (˚C)

Low Oxidation resistance High