Каталог Sumitomo специальные торцевые фрезы - страница 4

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SEC-Goal Mill GFX / GFS / GRHN / GRVType ■ Application Examples Application : Finishing Application : Finishing ● Work：Housing SEC-Goal Mill Competitor's Product ● Work：Large Diesel Engine (Base Plate) SEC-Goal Mill Current Tool Work Material：FC250 Tool GFXC13100R ø100 Work Material：FC250-FC300 Tool GFX16160R ø160 Roughness Standard：Ra 1.6μm Grade ACK260 CVD Roughness Standard：Ra 3.2μm Grade ACK260 CBN Equipment：Horizontal Machining Center Tool Shape Tangential Screw Locked Horizontal Screw Locked Size：1,600mm×1,800mm Tool Shape Tangential Screw Locked Blade Type Equipment：Horizontal Machining Center No. of Teeth 8 10 No. of Teeth 20 10 vc (m/min) 250 250 vc (m/min) 300 980 vf (mm/min) 960 530 vf (mm/min) 2,980 1,950 fZ (mm/t) 0.15 0.066 fZ (mm/t) 0.25 0.10 ap (mm) 0.1 0.1 ap (mm) 0.3 0.3 Coolant Dry Dry Coolant Dry Dry ・Provides higher efficiency, accuracy, and visually Carbide tools achieve 1.5 times Results better compared to our competitors' products. Results the efficiency of CBN and provides ・Achieves a tool life that is over 2.5 times machined surfaces equivalent to those longer than our competitors' products. machined with CBN on visual inspection. Application : Finishing Application : Finishing ● Work：Side of Lathe Bed (11m Long) SEC-Goal Mill Competitor's Product ● Work：Angle Plate SEC-Goal Mill Work Material：FC300 Tool GFX16160R ø160 Work Material：FC300 Tool GFS13125R Roughness Standard：Ra 3.2μm Grade ACK260 CVD Roughness Standard：Ra 3.2μm Grade ACK260 Equipment：Horizontal Machining Center Tool Shape Tangential Screw Locked Horizontal Screw Locked Equipment：Horizontal Machining Center Tool Shape Tangential Screw Locked No. of Teeth 20 8 No. of Teeth 6 vc (m/min) 120 125 vc (m/min) 137 vf (mm/min) 477 400 vf (mm/min) 1,000 fZ (mm/t) 0.10 0.20 fZ (mm/t) 0.47 ap (mm) 0.3 0.3 ap (mm) 0.015 Coolant Dry Dry Coolant Dry Tool Cutting Length/Corner        20m       40m Surface roughness: Ra 1.0μm         │         │ GFX Results 40m No level differences. Competitor's Product 10m Results Final grinding process eliminated. H Evaluation Achieves a cutting distance 4 times longer than competitor's. Milling Cutters (Special Purpose) Application : Finishing Application : Finishing ● Work：Hydraulic Component SEC-Goal Mill Competitor's Product ● Work：Rear Hub Carrier SEC-Goal Mill Current Tool Work Material：FCD450 Tool GFX13080R ø80 Work Material：FCD450 Tool GFX16100R ø100 GOAL Roughness Standard：Ra 3.2μm Grade ACK260 PVD Roughness Standard：Rz 25μm Grade ACK260 CVD MILL Equipment：Horizontal Machining Center Tool Shape Tangential Screw Locked Horizontal Screw Locked Equipment：Horizontal Machining Center Tool Shape Tangential Screw Locked Wedge Type HIGH No. of Teeth 8 6 No. of Teeth 12 14 FEED Quick vc (m/min) 218 180 vc (m/min) 250 150 Change vf (mm/min) 1,600 650 vf (mm/min) 3,150 800 fZ (mm/t) 0.23 0.15 fZ (mm/t) 0.33 0.12 ap (mm) 0.1 0.1 ap (mm) 0.5-1.0 0.5-1.0 Coolant Wet Wet Coolant Wet Wet Tool Workpieces/Corner       50       100       150 ・Current tools make level       │      │        │ Results GFX 148 Units differences in machined Competitor's Product 100 Units Results surfaces. Evaluation Provides a tool life that is approximately ・Efficiency improved. 1.5 times longer than conventional. Application : Finishing Application：Simultaneous Finishing ● Work：Hydraulic Component SEC-Goal Mill Conventional ● Work：Crankcase SEC-Goal Mill Competitor's Product Work Material：FCD600 Tool GFX16125R（Special） ø125 Work Material：AI + FC250 Tool GFX13100R ø100 Roughness Standard：Ra 1.6μm Grade ACK260 PVD Roughness Standard：Ra 3.2μm Grade ACK260 PVD Equipment：Horizontal Machining Center Tool Shape Tangential Screw Locked Wedge Type Equipment：Vertical Machining Center Tool Shape Tangential Screw Locked Vertical Drawing Pins No. of Teeth 6 6 No. of Teeth 12 12 vc (m/min) 160 150 vc (m/min) 400 314 vf (mm/min) 733 110 vf (mm/min) 1,529 1,440 fZ (mm/t) 0.30/1.20 0.05 fZ (mm/t) 0.10 0.12 ap (mm) 0.25 0.25 ap (mm) 0.3 0.3 Coolant Wet Wet Coolant Wet Wet Tool Life Time/Corner Tool Workpieces/Corner       200min.       400min.       100      200       300        │        │       │      │        │ Results GFX 350 min Results GFX 250 Units Competitor's Product 150 min Competitor's Product 100 Units Evaluation Provides a tool life that is approximately Evaluation Provides a tool life that is approximately 2.3 times longer than conventional. 2.5 times longer than competitors'. H160