Каталог Sumitomo специальные торцевые фрезы

■ Application Examples

●Work：Housing Application : Finishing		SEC-Goal Mill	Competitor's Product
Work Material：FC250	Tool	GFXC13100R	ø100
Roughness Standard：Ra1.6μm Euiment：Horizontal Machinin Center	Grade	ACK260	CVD
qpg	Tool Shape	Tangential Screw Locked	Horizontal Screw Locked
	No. of Teeth	8	10
	vc(m/min)	250	250
	vf(mm/min)	960	530
	fZ(mm/t)	0.15	0.066
	ap(mm)	0.1	0.1
	Coolant	Dry	Dry
	Results	・ Provides higher efficien better compared to our ・Achieves a tool life longer than our co	cy, accuracy, and visually competitors' products. that is over 2.5 times mpetitors' products.

Application : Finishing
●Work：Large Diesel Engine (Base Pla	te)	SEC-Goal Mill	Current Tool
Work Material：FC250-FC300	Tool	GFX16160R	ø160
Roughness Standard：Ra3.2μm Size：1600mm×1800mm	Grade	ACK260	CBN
,, Equipment：Horizontal Machining Center	Tool Shape	Tangential Screw Locked	Blade Type
	No. of Teeth	20	10
	vc(m/min)	300	980
	vf(mm/min)	2,980	1,950
	fZ(mm/t)	0.25	0.10
	ap(mm)	0.3	0.3
	Coolant	Dry	Dry
	Results	Carbide tools achiev the efficiency of CBN machined surfaces e machined with CBN	e 1.5 times and provides quivalent to those on visual inspection.

Application : Finishing
●Work：Angle Plate		SEC-Goal Mill
Work Material：FC300	Tool	GFS13125R
Roughness Standard：Ra3.2μm Eit：Hitl Mhii Ct	Grade	ACK260
qupmenorzona acnng ener	Tool Shape	Tangential Screw Locked
	No. of Teeth	6
	vc(m/min)	137
	vf(mm/min)	1,000
	fZ(mm/t)	0.47
	ap(mm)	0.015
	Coolant	Dry
	Results	Surface roughness: Ra 1.0μm No level differences. Final grinding process eliminated.

Tool Cutting Length/Corner

GFX │ │

H 10m Final grinding process eliminated.

Achieves a cutting distance 4 Evaluation times longer than competitor's.

Application : Finishing
●Work：Rear Hub Carrier		SEC-Goal Mill	Current Tool
Work Material：FCD450	Tool	GFX16100R	ø100
Roughness Standard：Rz25μm Eimnt：Hrintl Mhinin Cntr	Grade	ACK260	CVD
qupeozoa acg ee	Tool Shape	Tangential Screw Locked	Wedge Type
	No. of Teeth	12	14
	vc(m/min)	250	150
	vf(mm/min)	3,150	800
	fZ(mm/t)	0.33	0.12
	ap(mm)	0.5-1.0	0.5-1.0
	Coolant	Wet	Wet
	Results	・Current tools m differences in m surfaces. ・Efficiency impro	ake level achined ved.

HIGH FEED

Change

Tool Workpieces/Corner

Results GFX 148 Units

Evaluation 1.5 times longer than conventional.

Application : Finishing Application：Simultaneous Finishing

FCD600 Tool GFX16125R（Special） ø125 AI FC250 Tool GFX13100R ø100

Work Material：		Work Material：	+
Roughness Standard：Ra 1.6μm	ACK260	Roughness Standard：Ra 3.2μm		ACK260

Grade			PVD	Grade			PVD
Equipment：Horizontal Machining Center				Equipment：Vertical Machining Center
Tool Shape	Tangential Screw Locked		Wedge Type	Tool Shape	Tangential Screw Locked Vertical Drawing Pins
No. of Teeth			6 6	No. of Teeth			12 12
v (m/min )		160	150	v (m/min)		400	314
c				c
v (mm/min)		733	110	v (mm/min)		1,529	1,440
f				f
f (mm/t)		0.30/1.20	0.05	f (mm/t)		0.10	0.12
Z				Z
a (mm)		0.25	0.25	a (mm)		0.3	0.3
p				p
Coolant		Wet	Wet	Coolant		Wet	Wet
	Tool		Life Time/Corner			Tool	Workpieces/Corner
			200min.	400min.			300 100 200
	GFX		│	│	GFX		│ │ │
Results			350 min	Results			250 Units
	Competitor's Product		150 min		Competitor's Product		100 Units
	Provides a tool life that is approximately				Provides a tool life that is approximately
Evaluation	2.3 times longer than conventional.			Evaluation	2.5 times longer than competitors'.