Каталог Sumitomo специальные торцевые фрезы - страница 3

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■ Application Examples

Application：Rough Cutting Application：Finishing

  • Work Top Face Of Cylinder Block SEC-Goal Mill Current Tool
  • Work Side Face Of Cylinder Block SEC-Goal Mill Competitor's Product
FC250 Work Material ToolGRV16250Rø250（Special）FC250 Work Material ToolGFXC13100Rø100
Roughness Standard：Ra 6.3μmACK100PVDRoughness Standard：Rz 12.5μmBN7000CVD
GradeGrade
Equipment：Special MachineEquipment：Horizontal Machining Center
Tool ShapeTangential Screw LockedWedge TypeTool ShapeTangential Screw LockedWedge Type
No. of Teeth3030No. of Teeth410
v (m/min)8080v (m/min)1,200251
cc
v (mm/min)611611v (mm/min)10,000500
ff
f (mm/t)0.200.20f (mm/t)0.650.063
ZZ
a (mm)3.0（Some Areas6.0） 3.0（Some Areas6.0）a (mm)0.50.5
pp
CoolantRemainder WetRemainder WetCoolantDryDry
ToolWorkpieces/Corner
100 200300・ v =10,000mm/min
GRV│ ││f

Results 300 Units

  • Achieves a v value that is 20
Current ToolResultsf
100 Unitstimes larger than our competitors'

Evaluation Eliminates breakage for extended tool life. products.

Application：FinishingApplication：Finishing
●Work：Side Face Of Cylinder HeadSEC-Goal MillCompetitor's Product●Work：Bottom Face Of Cylinder BlockSEC-Goal MillConventional Grade
Work Material：FC250ToolGFXC13125Rø125Work Material：FC250ToolGFXC13125Rø125
Roughness Standard：Rz12.5μm Euiment：Horizontal Machinin CenterGradeBN7000PVDRoughness Standard：Ra6.3μm Euiment：Horizontal Machinin CenterGradeACK260CBN
qpgTool ShapeTangential Screw LockedHorizontal Screw LockedqpgTool ShapeTangential Screw LockedWedge Type
No. of Teeth412No. of Teeth104
vc(m/min)1,000216vc(m/min)250510
vf(mm/min)6,000376vf(mm/min)1,0201,020
fZ(mm/t)0.590.057fZ(mm/t)0.160.20
ap(mm)0.51.0ap(mm)0.50.5
CoolantDryDryCoolantRemainderWetRemainderWet
Results・vf=6,000mm ・Improves efficienc provides better su our competitors' p/min y by 16 times and rface roughness than roducts.Results・Carbide tool ac tool life as CBN ・Reduces costshieving similar tool. .

Application：Finishing Application：Finishing

  • Work Bottom Face Of Cylinder Block SEC-Goal Mill Competitor's Product
  • Work Lathe Bed SEC-Goal Mill Competitor's Product

FC250 Tool ø315 FC250 Tool GFX16125R ø125

Work Material：GFX16315R（Special）Work Material：
Roughness Standard：Ra 3.2μmRoughness Standard：Ra 6.3μmACK260

Grade ACK260 PVD Grade Ceramics GOAL

Equipment：Special Machine Equipment：Double Column Machining Center MILL

Tool ShapeTangential Screw LockedWedge TypeTool ShapeTangential Screw Lockedー
HIGH
No. of Teeth44(effective)40No. of Teeth1610FEED
v (m/min)148148v (m/min)300785Quick
ccChange
v (mm/min)720720v (mm/min)3,0573,000
ff
f (mm/t)0.110.12f (mm/t)0.250.15
ZZ
a (mm)0.50.5a (mm)0.30.3
pp
CoolantDryDryCoolantDryDry
ToolWorkpieces/CornerEquivalent v value to ceramics
1,5002,5003,500f
GSV│││ Results
Results3,500 Unitsachieved with carbide
Competitor's Product2,300 Units
Provides a tool life that is approximately 1.5EvaluationReduced running costs

Evaluation times longer than our competitors' products.

Application：Rough Cutting Application： Rough Cutting

  • Work: Printing Press Roller SEC-Goal Mill Competitor's Product
  • Work: Machine Tool Components SEC-Goal Mill Competitor's Product
FCD450 ToolGRHNM17080Rø80FC300 ToolGRHNM17160Rø160
Work Material：Work Material：
Equipment : Horizontal Machining Center GradeACK200PVDEquipment : Double Column Machining Center GradeACK200CVD
Tool ShapeScrew LockedScrew LockedTool ShapeScrew LockedWedge Type
No. of Teeth89No. of Teeth168
v (m/min)230151v (m/min)250140
cc
v (mm/min)732.5541v (mm/min)1,780549
ff
f (mm/t)0.10.1f (mm/t)0.200.245
ZZ
a (mm)3 to 53 to 5a (mm)3 5 23 5 2
pp
CoolantDryDryCoolantDryDry

Achieves 1.4x better machining Achieves 3.2x better machining efficiency. efficiency. Results Results