SQUAREBALLRADIUSTAPERBARRELROUGHINGSOLID END MILLS IMPACT MIRACLE END MILLS VFHVRB 4 flute, Corner radius, Short cut length, Irregular helix flutes CARBIDE RECOMMENDED CUTTING CONDITIONS yHigh depth of cut conditions Carbon steel, Cast iron, Alloy steel, Tool steel, Hardened steel (45 ─55HRC) Hardened steel (55─ 62HRC) Alloy steel (─ 30HRC) Pre-hardened steel Work Material AISI 1050, AISI 35, AISI H13, AISI W1─10, AISI H13 etc. AISI D2 etc. AISI P20 etc. AISI P21 etc. DC RE LU Revolution Table feed Depth of cut Width of cut Revolution Table feed Depth of cut Width of cut Revolution Table feed Depth of cut Width of cut Revolution Table feed Depth of cut Width of cut (mm) (mm) (mm) (min-1) (mm/min) (IPM) ap (mm) ae (mm) (min-1) (mm/min) (IPM) ap (mm) ae (mm) (min-1) (mm/min) (IPM) ap (mm) ae (mm) (min-1) (mm/min) (IPM) ap (mm) ae (mm) 1 0.2 4 24000 2200 86.6 0.08 0.45 20000 1500 59.1 0.07 0.45 16000 1200 47.2 0.05 0.45 12000 550 21.7 0.025 0.45 1 0.2 6 24000 2000 78.7 0.07 0.45 20000 1400 55.1 0.05 0.45 16000 1100 43.3 0.04 0.45 12000 500 19.7 0.02 0.45 1 0.2 8 19000 1400 55.1 0.05 0.45 16000 1000 39.4 0.04 0.45 13000 800 31.5 0.03 0.45 9500 350 13.8 0.016 0.45 1 0.2 10 14000 800 31.5 0.04 0.45 12000 600 23.6 0.03 0.45 9000 400 15.7 0.025 0.45 7000 200 7.9 0.012 0.45 1 0.2 15 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ 1 0.2 20 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ 1.5 0.3 4 19000 3000 118.1 0.2 0.65 16000 2100 82.7 0.16 0.65 13000 1700 66.9 0.12 0.65 9500 750 29.5 0.06 0.65 1.5 0.3 6 19000 2300 90.6 0.16 0.65 16000 1600 63.0 0.13 0.65 13000 1300 51.2 0.1 0.65 9500 580 22.8 0.05 0.65 1.5 0.3 10 16000 1700 66.9 0.1 0.65 13000 1200 47.2 0.07 0.65 11000 1000 39.4 0.05 0.65 8000 430 16.9 0.03 0.65 1.5 0.3 15 13000 1000 39.4 0.06 0.65 11000 700 27.6 0.05 0.65 9000 600 23.6 0.04 0.65 6500 250 9.8 0.018 0.65 1.5 0.3 20 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ 1.5 0.3 25 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ 1.5 0.3 30 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ 2 0.5 6 14000 3000 118.1 0.2 0.75 12000 2100 82.7 0.16 0.75 9400 1700 66.9 0.12 0.75 7000 750 29.5 0.06 0.75 2 0.5 10 14000 3000 118.1 0.16 0.75 12000 2100 82.7 0.13 0.75 9400 1700 66.9 0.1 0.75 7000 750 29.5 0.05 0.75 2 0.5 15 12000 2100 82.7 0.1 0.75 10000 1500 59.1 0.08 0.75 8000 1200 47.2 0.06 0.75 6000 530 20.9 0.03 0.75 2 0.5 20 12000 1100 43.3 0.08 0.75 10000 800 31.5 0.06 0.75 8000 600 23.6 0.05 0.75 6000 280 11.0 0.025 0.75 2 0.5 25 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ 2 0.5 30 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ 2 0.5 35 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ 2 0.5 40 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ 3 0.5 10 9600 3300 129.9 0.24 1.5 8000 2300 90.6 0.2 1.5 6400 1800 70.9 0.14 1.5 4800 830 32.7 0.07 1.5 3 0.5 15 9600 2700 106.3 0.22 1.5 8000 1900 74.8 0.17 1.5 6400 1500 59.1 0.13 1.5 4800 680 26.8 0.06 1.5 3 0.5 20 7800 2200 86.6 0.18 1.5 6500 1500 59.1 0.14 1.5 5200 1200 47.2 0.11 1.5 3900 550 21.7 0.05 1.5 3 0.5 30 7800 1700 66.9 0.12 1.5 6500 1200 47.2 0.1 1.5 5200 1000 39.4 0.07 1.5 3900 430 16.9 0.04 1.5 I 3 0.8 10 9600 3300 129.9 0.5 1 8000 2300 90.6 0.4 1 6400 1800 70.9 0.3 1 4800 830 32.7 0.14 1 3 0.8 15 9600 2700 106.3 0.5 1 8000 1900 74.8 0.35 1 6400 1500 59.1 0.25 1 4800 680 26.8 0.13 1 3 0.8 20 7800 2200 86.6 0.4 1 6500 1500 59.1 0.3 1 5200 1200 47.2 0.23 1 3900 550 21.7 0.11 1 3 0.8 30 7800 1700 66.9 0.24 1 6500 1200 47.2 0.2 1 5200 1000 39.4 0.14 1 3900 430 16.9 0.05 1 3 0.8 40 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ 3 0.8 50 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ 4 0.5 12 5000 1800 70.9 0.3 2 4200 1300 51.2 0.24 2 3400 1000 39.4 0.18 2 2500 450 17.7 0.06 2 4 0.5 20 5000 1800 70.9 0.3 2 4200 1300 51.2 0.22 2 3400 1000 39.4 0.17 2 2500 450 17.7 0.06 2 4 0.5 30 4100 1500 59.1 0.24 2 3400 1100 43.3 0.19 2 2700 840 33.1 0.14 2 2100 380 15.0 0.05 2 4 0.5 48 ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ ─ 4 1 12 7200 3600 141.7 0.6 1.5 6000 2500 98.4 0.5 1.5 4800 2000 78.7 0.36 1.5 3600 900 35.4 0.12 1.5 4 1 20 7200 3600 141.7 0.6 1.5 6000 2500 98.4 0.4 1.5 4800 2000 78.7 0.32 1.5 3600 900 35.4 0.11 1.5 4 1 30 6000 3000 118.1 0.5 1.5 5000 2100 82.7 0.4 1.5 4000 1700 66.9 0.3 1.5 3000 750 29.5 0.1 1.5 6 0.5 18 2400 1200 47.2 0.3 3.5 2000 840 33.1 0.24 3.5 1600 670 26.4 0.18 3.5 1200 300 11.8 0.06 3.5 6 0.5 30 2400 1200 47.2 0.3 3.5 2000 840 33.1 0.22 3.5 1600 670 26.4 0.17 3.5 1200 300 11.8 0.06 3.5 6 1 18 4800 3900 153.5 1 3 4000 2700 106.3 0.8 3 3200 2200 86.6 0.6 3 2400 980 38.6 0.2 3 6 1 30 4800 3900 153.5 0.9 3 4000 2700 106.3 0.7 3 3200 2200 86.6 0.5 3 2400 980 38.6 0.18 3 6 1 54 4000 3300 129.9 0.5 3 3300 2300 90.6 0.4 3 2700 1800 70.9 0.3 3 2000 830 32.7 0.1 3 6 1.5 18 4800 3900 153.5 1 2 4000 2700 106.3 0.8 2 3200 2200 86.6 0.6 2 2400 980 38.6 0.2 2 6 1.5 30 4800 3900 153.5 0.9 2 4000 2700 106.3 0.7 2 3200 2200 86.6 0.5 2 2400 980 38.6 0.18 2 6 1.5 42 4000 3300 129.9 0.8 2 3300 2300 90.6 0.6 2 2700 1800 70.9 0.5 2 2000 830 32.7 0.16 2 6 1.5 54 4000 3300 129.9 0.5 2 3300 2300 90.6 0.4 2 2700 1800 70.9 0.3 2 2000 830 32.7 0.1 2 6 2 18 4800 3900 153.5 1 1.5 4000 2700 106.3 0.8 1.5 3200 2200 86.6 0.6 1.5 2400 980 38.6 0.2 1.5 6 2 30 4800 3900 153.5 0.9 1.5 4000 2700 106.3 0.7 1.5 3200 2200 86.6 0.5 1.5 2400 980 38.6 0.18 1.5 ae Depth of cut Note 1) If the depth of cut is smaller than this table, feed rate can be increased. Note 2) Using air blow or mist is recommended. I228