CARBIDE RECOMMENDED CUTTING CONDITIONS y Shoulder milling Overhang Length DC×3 (DC=Dia.) (inch) SQUARE Austenitic stainless steel ( < 200HB), Titanium alloy Work Material AISI 304, AISI 316, Ti-6Al-4V etc. DC BALL Cutting speed Revolution Table feed Depth of cut Depth of cut (mm) (inch) (SFM) (min-1) (IPM) ap ae 16 .630 230 1400 27.6 1.260 .094 20 .787 230 1100 21.7 1.575 .118 25 .984 230 890 17.3 1.969 .150 RADIUS ae Depth ap of Cut TAPER y Slot milling Depth of Cut DC×1 (inch) Depth of Cut DC×2 (inch) ROUGHING BARREL Austenitic stainless steel ( < 200HB), Titanium alloy Austenitic stainless steel ( < 200HB), Titanium alloy Work Material Work Material AISI 304, AISI 316, Ti-6Al-4V etc. AISI 304, AISI 316, Ti-6Al-4V etc. DC Cutting speed Revolution Table feed Depth of cut DC Cutting speed Revolution Table feed Depth of cut (mm) (inch) (SFM) (min-1) (IPM) ap (mm) (inch) (SFM) (min-1) (IPM) ap 16 .630 195 1200 16.5 .630 16 .630 195 1200 9.4 1.260 20 .787 195 950 13.0 .787 20 .787 195 950 7.5 1.575 25 .984 165 640 8.7 .984 25 .984 165 640 5.1 1.969 I DC DC Depth Depth ap ap SOLID END MILLS of Cut of Cut DC : Dia. DC : Dia. Note 1) SMART MIRACLE coating has very low electrical conductivity; therefore, an external contact type of tool setter (electric transmitted) may not work. When measuring the tool length, please use an internal contact type (non-electricity type) or a laser tool setter. Note 2) When cutting titanium alloy, the use of water-soluble cutting fluid is effective. Note 3) The irregular helix flute end mill has a larger effect on controlling vibration when compared to standard end mills. However, if the rigidity of the machine or the work material installation is poor, vibration or abnormal sound can occur. In this case, please reduce the revolution and the feed rate proportionately, or set a lower depth of cut. Note 4) If the depth of cut is smaller, the revolution and the feed rate can be increased. Note 5) For slot milling, use a chuck with high clamping force. I179