CARBIDE RECOMMENDED CUTTING CONDITIONS

y Slotting

When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions. When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency conditions

Work MaterialCarbo Mild sn stee teell, Alloy steel,Pre-ha Carbo Alloy trdene n steel ool sted steel, , Alloy s elteel,Austeni Marten Titaniutic, Fer sitic sta m alloyritic and inless steel,Harde Cobalned sta y chrominless s ium allteel, oyCopper, Copper alloyHeatresistantalloy
AISI1045, AISI 4140,AISI P21, AISI P20,AISI 304, AISI 316,AISI630, AISI 631Inconel718
ASTM A36,AISI 1010AISI 4340, SKD, SKTTi-6Al-4V15-5PH, 17-4PH
DCCutting speedRevolutionTable feed Depth of cutCutting speedRevolutionTable feedDepth of cutCutting speed Revolution Table feed Depth of cutCutting speedRevolutionTable feedDepth of cutCutting speedRevolutionTable feedDepth of cutCutting speedRevolutionTable feedDepth of cut
(mm)(m/min)(min-1)(mm/min) ap (mm)(m/min)(min-1)(mm/min)ap (mm)(m/min)(min-1) (mm/min) ap (mm)(m/min)(min-1)(mm/min)ap (mm)(m/min)(min-1)(mm/min) ap (mm)(m/min)(min-1)(mm/min)ap (mm)
2150240001200 2120190006102100 160006402609500300118029000150023048001300.6
3150160001500 3120130007303100 1100066036064003601.518019000170033032001500.9
4150120001900 41209500910410080007004604800460218014000220043024001701.2
515095001900 512076009105100640072056038004602.518011000220053019001701.5
615080001900 61206400100061005300740660320051031809500230063016001801.8
815060001700 8120480096081004000800860240048041807200200083012001902.4
1015048001500 1012038008401010032009001060190042051805700180010309502103
1215040001300 1212032007701210027008601260160038061804800150012308002003.6
1615030001100 1212024006701210020006401260120034081803600130012306001504.8
201502400860 1212019005301210016005101260950270101802900100012304801206
251501900760 121201500420121001300420126076021012180230092012303801007.5
DepthDCap
of cut General-purpose conditionsDC: Dia.
Work MaterialCarbo Mild sn stee teell, Alloy steel,Pre-ha Carbo Alloy trdene n steel ool sted steel, , Alloy s elteel,Austeni Marten Titaniutic, Fer sitic sta m alloyritic and inless steel,Harde Cobalned sta y chrominless s ium allteel, oyCopper, Copper alloyHeatresistantalloy
AISI1045, AISI 4140,AISI P21, AISI P20,AISI 304, AISI 316,AISI630, AISI 631Inconel718
ASTM A36,AISI 1010AISI 4340, SKD, SKTTi-6Al-4V15-5PH, 17-4PH
DCCutting speedRevolutionTable feed Depth of cutCutting speedRevolutionTable feedDepth of cutCutting speed Revolution Table feed Depth of cutCutting speedRevolutionTable feedDepth of cutCutting speedRevolutionTable feedDepth of cutCutting speedRevolutionTable feedDepth of cut
(mm)(m/min)(min-1)(mm/min) ap (mm)(m/min)(min-1)(mm/min)ap (mm)(m/min)(min-1) (mm/min) ap (mm)(m/min)(min-1)(mm/min)ap (mm)(m/min)(min-1)(mm/min) ap (mm)(m/min)(min-1)(mm/min)ap (mm)
210016000550 28013000270260950025025080001701120190006502254000740.6
310011000670 3808500310360640025035053002001.5120130007903252700860.9
41008000840 4806400410460480028045040002502120950010004252000931.2
51006400840 5805100410560380028055032002502.5120760010005251600951.5
61005300840 6804200440660320030065027002903120640010006251300961.8
81004000740 880320042086024003208502000260412048008908259901002.4
101003200680 1080250036010601900350105016002305120380080010258001203
121002700570 1280210033012601600340125013002106120320068012256601103.6
161002000480 12801600300126012002501250990180812024005701225500844.8
201001600380 12801300240126095020012508001501012019004501225400686
251001300340 12801000180126076016012506401201212015004001225320507.5
DepthDC
of cutap

DC : Dia. Note 1) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work. When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter. Note 2) Effective cutting of stainless steel, titanium alloy and heat-resistant alloy etc. can be achieved with the use of emulsion.

Note 4) When the depth of cut is smaller than shown the feed rate can be increased.