SQUAREBALLRADIUSTAPERBARRELROUGHINGSOLID END MILLS SMART MIRACLE END MILLS VQMHVRB Corner radius, Medium cutting length, 4 flute, Irregular helix flutes CARBIDE RECOMMENDED CUTTING CONDITIONS y Slotting When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions. When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions. High efficiency conditions Carbon steel, Alloy steel, Pre-hardened steel, Austenitic, Ferritic and Hardened stainless steel, Copper, Copper alloy Heat resistant alloy Mild steel Carbon steel, Alloy steel, Martensitic stainless steel, Cobaly chromium alloy Work Alloy tool steel Titanium alloy Material AISI 1045, AISI 4140, AISI P21, AISI P20, AISI 304, AISI 316, AISI 630, AISI 631 Inconel718 ASTM A36, AISI 1010 AISI 4340, SKD, SKT Ti-6Al-4V 15-5PH, 17-4PH DC Cutting speed Revolution Table feed Depth of cut Cutting speed Revolution Table feed Depth of cut Cutting speed Revolution Table feed Depth of cut Cutting speed Revolution Table feed Depth of cut Cutting speed Revolution Table feed Depth of cut Cutting speed Revolution Table feed Depth of cut (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) 2 150 24000 1200 2 120 19000 610 2 100 16000 640 2 60 9500 300 1 180 29000 1500 2 30 4800 130 0.6 3 150 16000 1500 3 120 13000 730 3 100 11000 660 3 60 6400 360 1.5 180 19000 1700 3 30 3200 150 0.9 4 150 12000 1900 4 120 9500 910 4 100 8000 700 4 60 4800 460 2 180 14000 2200 4 30 2400 170 1.2 5 150 9500 1900 5 120 7600 910 5 100 6400 720 5 60 3800 460 2.5 180 11000 2200 5 30 1900 170 1.5 6 150 8000 1900 6 120 6400 1000 6 100 5300 740 6 60 3200 510 3 180 9500 2300 6 30 1600 180 1.8 8 150 6000 1700 8 120 4800 960 8 100 4000 800 8 60 2400 480 4 180 7200 2000 8 30 1200 190 2.4 10 150 4800 1500 10 120 3800 840 10 100 3200 900 10 60 1900 420 5 180 5700 1800 10 30 950 210 3 12 150 4000 1300 12 120 3200 770 12 100 2700 860 12 60 1600 380 6 180 4800 1500 12 30 800 200 3.6 16 150 3000 1100 12 120 2400 670 12 100 2000 640 12 60 1200 340 8 180 3600 1300 12 30 600 150 4.8 20 150 2400 860 12 120 1900 530 12 100 1600 510 12 60 950 270 10 180 2900 1000 12 30 480 120 6 25 150 1900 760 12 120 1500 420 12 100 1300 420 12 60 760 210 12 180 2300 920 12 30 380 100 7.5 DC Depth ap of cut DC : Dia. General-purpose conditions I Carbon steel, Alloy steel, Pre-hardened steel, Austenitic, Ferritic and Hardened stainless steel, Copper, Copper alloy Heat resistant alloyMild steelCarbon steel, Alloy steel,Martensitic stainless steel,Cobaly chromium alloy Work Alloy tool steel Titanium alloy Material AISI 1045, AISI 4140, AISI P21, AISI P20, AISI 304, AISI 316, AISI 630, AISI 631 Inconel718 ASTM A36, AISI 1010 AISI 4340, SKD, SKT Ti-6Al-4V 15-5PH, 17-4PH DC Cutting speed Revolution Table feed Depth of cut Cutting speed Revolution Table feed Depth of cut Cutting speed Revolution Table feed Depth of cut Cutting speed Revolution Table feed Depth of cut Cutting speed Revolution Table feed Depth of cut Cutting speed Revolution Table feed Depth of cut (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) 2 100 16000 550 2 80 13000 270 2 60 9500 250 2 50 8000 170 1 120 19000 650 2 25 4000 74 0.6 3 100 11000 670 3 80 8500 310 3 60 6400 250 3 50 5300 200 1.5 120 13000 790 3 25 2700 86 0.9 4 100 8000 840 4 80 6400 410 4 60 4800 280 4 50 4000 250 2 120 9500 1000 4 25 2000 93 1.2 5 100 6400 840 5 80 5100 410 5 60 3800 280 5 50 3200 250 2.5 120 7600 1000 5 25 1600 95 1.5 6 100 5300 840 6 80 4200 440 6 60 3200 300 6 50 2700 290 3 120 6400 1000 6 25 1300 96 1.8 8 100 4000 740 8 80 3200 420 8 60 2400 320 8 50 2000 260 4 120 4800 890 8 25 990 100 2.4 10 100 3200 680 10 80 2500 360 10 60 1900 350 10 50 1600 230 5 120 3800 800 10 25 800 120 3 12 100 2700 570 12 80 2100 330 12 60 1600 340 12 50 1300 210 6 120 3200 680 12 25 660 110 3.6 16 100 2000 480 12 80 1600 300 12 60 1200 250 12 50 990 180 8 120 2400 570 12 25 500 84 4.8 20 100 1600 380 12 80 1300 240 12 60 950 200 12 50 800 150 10 120 1900 450 12 25 400 68 6 25 100 1300 340 12 80 1000 180 12 60 760 160 12 50 640 120 12 120 1500 400 12 25 320 50 7.5 DC Depth ap of cut DC : Dia. Note 1) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work. When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter. Note 2) Effective cutting of stainless steel, titanium alloy and heat-resistant alloy etc. can be achieved with the use of emulsion. Note 3) Chattering can still occur if the machine rigidity and clamping method are insufficient. In these cases the feed and speed should be reduced proportionately. Note 4) When the depth of cut is smaller than shown the feed rate can be increased. I166