CARBIDE RECOMMENDED CUTTING CONDITIONS y Shoulder milling (Slotting) Carbon steel, Alloy steel, Mild Steel, Austenitic steinless steel, Titanium alloy, Hardened stainless steel, SQUARE Pre-hardened steel Cobaly chomium alloy, Ferritic and Martensitic stainless steel Work Material AISI 1010, AISI 1035, AISI 1050, AISI 304, AISI 316, AISI S17400, AISI S17700, AISI 430, AISI 420 ASTM 283, AISI H13, AISI 4140, AISI P21 % < 15° %>15° Depth of cut Depth of cut % < 15° %>15° Depth of cut Depth of cut RE ap ae ap ae BALL (inch) Revolution Table feed Revolution Table feed Revolution Table feed Revolution Table feed (min-1) (IPM) (min-1) (IPM) (inch) (inch) (min-1) (IPM) (min-1) (IPM) (inch) (inch) .0625 30000 283.5 20000 118.1 .0098 .0313 22500 189.0 15000 74.8 .0098 .0313 .0938 20000 220.5 13400 102.4 .0165 .0469 15000 137.8 10000 59.1 .0165 .0469 RADIUS .1250 15000 177.2 10000 82.7 .0197 .0626 11200 126.0 7500 55.1 .0197 .0626 .1563 12000 169.3 8000 74.8 .0315 .0781 9000 126.0 6000 55.1 .0315 .0781 .1875 10000 161.4 6700 70.9 .0394 .0937 7500 118.1 5000 51.2 .0394 .0937 .2500 7600 149.6 5000 70.9 .0472 .125 5600 118.1 3800 51.2 .0472 .125 TAPER < ae Depth of cut < ap ROUGHING BARREL RE : Radius Copper, Copper alloy Heat resistant alloy Work Material Inconel718 etc. % < 15° %>15° Depth of cut Depth of cut % < 15° %>15° Depth of cut Depth of cut RE Revolution Table feed Revolution Table feed ap ae Revolution Table feed Revolution Table feed ap ae (inch) (min-1) (IPM) (min-1) (IPM) (inch) (inch) (min-1) (IPM) (min-1) (IPM) (inch) (inch) I .0625 36000 338.6 24000 141.7 .0098 .0313 6000 25.2 4000 13.4 .0051 .0313 SOLID END MILLS .0938 24000 263.8 16000 122.0 .0165 .0469 4000 20.9 2700 9.8 .0083 .0469 .1250 18000 212.6 12000 98.4 .0197 .0626 3000 19.7 2000 8.3 .0098 .0626 .1563 14000 196.9 9600 90.6 .0315 .0781 2400 16.9 1600 7.5 .0157 .0781 .1875 12000 192.9 8000 82.7 .0394 .0937 2000 16.5 1300 7.1 .0197 .0937 .2500 9100 181.1 6000 86.6 .0472 .125 1500 13.8 1000 5.9 .0236 .0125 < ae Depth of cut < ap RE : Radius Note 1) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work. When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter. Note 2) When cutting austenitic stainless steel, the use of water-soluble cutting fluid is especially effective. Note 3) If the depth of cut is smaller than this table, feed rate can be increased. Note 4) The irregular helix flute end mill has a larger effect on controlling vibration when compared to standard end mills. However, if the rigidity of the machine or the work material installation is very low, then vibration can occur. In this case, please reduce the revolution and feed rate proportionately, or set a lower depth of cut. Note 5) % is the inclination of the machined surface. End mill RE % p