SQUAREBALLRADIUSTAPERBARRELROUGHINGSOLID END MILLS CARBIDE RECOMMENDED CUTTING CONDITIONS y Shoulder milling Carbon steel, Alloy steel, Pre-hardened steel, Austenitic, Ferritic and Hardened stainless steel, Mild steel Carbon steel, Alloy steel, Martensitic stainless steel, Cobaly chromium alloy Work Alloy tool steel Titanium alloy Material AISI 1045, AISI 4140, ASTM A36, AISI P21, AISI P20, AISI 4340 AISI 304, AISI 306, Ti-6Al-4V SUS630, SUS631, AISI 1010 15-5PH, 17-4PH DC Cutting speed Revolution Table feed Depth of cut Depth of cut Cutting speed Revolution Table feed Depth of cut Depth of cut Cutting speed Revolution Table feed Depth of cut Depth of cut Cutting speed Revolution Table feed Depth of cut Depth of cut (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) 1 130 40000 530 2.5 0.1 100 32000 410 2.5 0.1 80 25000 300 2.5 0.05 75 24000 290 2.5 0.05 2 130 21000 700 5 0.2 100 16000 510 5 0.2 80 13000 390 5 0.1 75 12000 360 5 0.1 3 130 14000 960 7.5 0.3 100 11000 680 7.5 0.3 80 8500 490 7.5 0.15 75 8000 460 7.5 0.15 4 130 10000 1000 10 0.4 100 8000 690 10 0.4 80 6400 540 10 0.2 75 6000 510 10 0.2 5 130 8300 1100 12.5 0.5 100 6400 730 12.5 0.5 80 5100 570 12.5 0.25 75 4800 540 12.5 0.25 6 130 6900 1200 15 0.6 100 5300 810 15 0.6 80 4200 630 15 0.3 75 4000 600 15 0.3 8 130 5200 1200 20 0.8 100 4000 840 20 0.8 80 3200 640 20 0.4 75 3000 600 20 0.4 10 130 4100 1100 25 1 100 3200 810 25 1 80 2500 590 25 0.5 75 2400 570 25 0.5 12 130 3400 1100 30 1.2 100 2700 780 30 1.2 80 2100 550 30 0.6 75 2000 520 30 0.6 16 130 2600 920 40 1.6 100 2000 640 40 1.6 80 1600 450 40 0.8 75 1500 420 40 0.8 20 130 2100 820 50 2 100 1600 570 50 2 80 1300 420 50 1 75 1200 390 50 1 ae Depthof cut ap Copper, Copper alloy Heat resistant alloy Work Material Inconel718 DC Cutting speed Revolution Table feed Depth of cut Depth of cut Cutting speed Revolution Table feed Depth of cut Depth of cut (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) I 1 130 40000 530 2.5 0.1 40 13000 73 2.5 0.02 2 160 25000 830 5 0.2 40 6400 90 5 0.04 3 160 17000 1200 7.5 0.3 40 4200 130 7.5 0.06 4 160 13000 1300 10 0.4 40 3200 190 10 0.08 5 160 10000 1300 12.5 0.5 40 2500 180 12.5 0.1 6 160 8500 1500 15 0.6 40 2100 180 15 0.12 8 160 6400 1500 20 0.8 40 1600 170 20 0.16 10 160 5100 1300 25 1 40 1300 170 25 0.2 12 160 4200 1300 30 1.2 40 1100 140 30 0.24 16 160 3200 1100 40 1.6 40 800 110 40 0.32 20 160 2500 970 50 2 40 640 80 50 0.4 ae Depthof cut ap Note 1) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work. When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter. Note 2) Effective cutting of stainless steel, titanium alloy and heat-resistant alloy etc. can be achieved with the use of emulsion. Note 3) Chattering can still occur if the machine rigidity and clamping method are insufficient. In these cases the feed and speed should be reduced proportionately. Note 4) When the depth of cut is smaller than shown the revolution and feed rate can be increased. I149