CARBIDE RECOMMENDED CUTTING CONDITIONS

y Shoulder milling

When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions. When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency cutting conditions

Work MaterialCarbo Mild st AISI 1 AISI 1n steel, A eel 045, AIS 010lloy ste I 4140,el, ASTM A36,Pre-ha Carbo Alloy t AISI P SKTrdened n steel, A ool steel 21, AISIsteel, lloy ste P20, AIel, SI 4340,SKD,Austen Marten Titaniu AISI 3itic, Fer sitic sta m alloy 04, AISIritic and inless s 316, Ti-teel, 6Al-4VHarde Cobaly AISI 6 15-5Pned stain chromi 30, AISI H, 17-4Pless s um allo 631 Hteel, y
DCCutting speedRevolutionTable feedDepth of cut Depth of cutCutting speedRevolutionTable feedDepth of cutDepth of cutCutting speedRevolutionTable feedDepth of cutDepth of cutCutting speedRevolutionTable feed Depth of cutDepth of cut
(mm)(m/min)(min-1)(mm/min)ap (mm)ae (mm)(m/min)(min-1)(mm/min)ap (mm)ae (mm)(m/min)(min-1)(mm/min)ap (mm)ae (mm)(m/min)(min-1)(mm/min)ap (mm)ae (mm)
1100320007201.50.280250005301.50.260190004301.50.250160003401.50.1
1.51302800013002.250.3100210006302.250.385180005402.250.365140004202.250.15
215024000180030.61201900086030.61001600062030.6751200054030.4
31501600019004.50.9120130009404.50.9100110006604.50.97580005804.50.6
415012000200061.2120950094061.2100800067061.275600059060.8
5150950019007.51.512076009607.51.510064006707.51.57548006007.51
61508000190091.8120640096091.8100530083091.875400060091.2
815060001900122.412048001000122.41004000900122.4753000630121.6
101504800170015312038009101531003200960153752400580152
1215040001400183.61203200860183.61002700890183.6752000540182.4
1615030001200244.81202400720244.81002000720244.8751500450243.2
20150240097030612019005703061001600580306751200360304
ae
Depth of cutap

General purpose cutting conditions

I

Work MaterialCarbo Mild st AISI 1 AISI 1n steel, A eel 045, AIS 010lloy ste I 4140,el, ASTM A36,Pre-ha Carbo Alloy t AISI P SKTrdened n steel, A ool steel 21, AISIsteel, lloy ste P20, AIel, SI 4340, SKD,Austen Marten Titaniu AISI 3itic, Fer sitic sta m alloy 04, AISIritic and inless s 316, Ti-teel, 6Al-4VHarde Cobaly AISI 6 15-5Pned stain chromi 30, AISI H, 17-4Pless s um allo 631 Hteel, y
DCCutting speedRevolutionTable feedDepth of cutDepth of cutCutting speedRevolutionTable feedDepth of cutDepth of cutCutting speedRevolutionTable feedDepth of cutDepth of cutCutting speedRevolutionTable feed Depth of cutDepth of cut
(mm)(m/min)(min-1)(mm/min)ap (mm)ae (mm)(m/min)(min-1)(mm/min)ap (mm)ae (mm)(m/min)(min-1)(mm/min)ap (mm)ae (mm)(m/min)(min-1)(mm/min)ap (mm)ae (mm)
1100320004801.50.280250003501.50.260190002801.50.250160002201.50.1
1.5120250007402.250.3100210004202.250.380170003402.250.365140002802.250.15
21201900094030.61001600048030.6801300034030.6701100033030.4
31201300010004.50.9100110005204.50.98085003404.50.97074003504.50.6
41209500100061.2100800052061.280640035061.270560037060.8
512076009807.51.510064005307.51.58051003507.51.57045003707.51
61206400100091.8100530054091.880420040091.870370037091.2
812048001000122.41004000550122.4803200430122.4702800390121.6
1012038009001531003200510153802500450153702200350152
121203200760183.61002700480183.6802100420183.6701900340182.4
161202400640244.81002000400244.8801600340244.8701400280243.2
2012019005103061001600320306801300270306701100220304
ae
Depth of cutap

Note 1) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.