CARBIDE RECOMMENDED CUTTING CONDITIONS Alloy steel, Tool steel, Hardened steel (45 ─ 55HRC) Hardened steel (55 ─62HRC) Pre-hardened steel Work Material SQUARE AISI H13, AISI W1 -10, AISI H13 etc. AISI D2 etc. AISI P21 etc. DC LB2 Revolution Table feed Revolution Table feed Revolution Table feed BHTA (mm) (mm) (min-1) (mm/min) (IPM) (min-1) (mm/min) (IPM) (min-1) (mm/min) (IPM) 1.5° 6 36000 270 ─ 810 10.6 ─ 31.9 24000 180 ─ 540 7.1 ─ 21.3 15000 90 ─ 270 3.5 ─ 10.6 1.5 BALL 1.5° 10 28000 210 ─ 630 8.3 ─ 24.8 19000 140 ─ 420 5.5 ─ 16.5 11000 70 ─ 210 2.8 ─ 8.3 1.5° 10 32000 540 ─ 1800 21.3 ─ 70.9 22000 360 ─ 1200 14.2 ─ 47.2 13000 180 ─ 590 7.1 ─ 23.2 2 1.5° 15 25000 420 ─ 1400 16.5 ─ 55.1 17000 280 ─ 910 11.0 ─ 35.8 10000 140 ─ 460 5.5 ─ 18.1 1.5° 12 26000 600 ─ 1900 23.6 ─ 74.8 18000 400 ─ 1300 15.7 ─ 51.2 11000 200 ─ 640 7.9 ─ 25.2 RADIUS 2.5 1.5° 20 20000 450 ─ 140 17.7 ─ 5.5 13000 300 ─ 960 11.8 ─ 37.8 8000 150 ─ 480 5.9 ─ 18.9 1.5° 15 27000 810 ─ 2700 31.9 ─106.3 18000 540 ─ 1800 21.3 ─ 70.9 11000 270 ─ 900 10.6 ─ 35.4 3 1.5° 20 21000 630 ─ 2100 24.8 ─ 82.7 14000 420 ─ 1400 16.5 ─ 55.1 8000 210 ─ 700 8.3 ─ 27.6 1.5° 20 23000 1080 ─ 3000 42.5 ─118.1 15000 720 ─ 3000 28.3 ─118.1 9000 360 ─ 3000 14.2 ─ 118.1 4 TAPER 1.5° 30 18000 840 ─ 1500 33.1 ─ 59.1 12000 560 ─ 1500 22.0 ─ 59.1 7000 280 ─ 1500 11.0 ─ 59.1 1° 40 10000 520 ─ 1400 20.5 ─ 55.1 7000 420 ─ 840 16.5 ─ 33.1 5000 260 ─ 600 10.2 ─ 23.6 5 1° 60 7000 360 ─ 840 14.2 ─ 33.1 5000 300 ─ 500 11.8 ─ 19.7 4000 210 ─ 400 8.3 ─ 15.7 6 1° 40 20000 1650 ─ 4500 65.0 ─177.2 13000 1100 ─ 3000 43.3 ─118.1 8000 550 ─ 1500 21.7 ─ 59.1 ROUGHING BARREL 8 1° 53 15000 1950 ─ 4500 76.8 ─177.2 10000 1300 ─ 3000 51.2 ─118.1 6000 650 ─ 1500 25.6 ─ 59.1 10 1° 55 12000 1650 ─ 4500 65.0 ─177.2 8000 1100 ─ 3000 43.3 ─118.1 5000 550 ─ 1500 21.7 ─ 59.1 ≤0.2RE (DC < & 2) ≤0.1RE ( DC < & 2) ≤0.4RE (DC > & 2) ≤0.2RE ( DC > & 2) Depth of cut < 0.1mm (DC < &1.5) <0.05mm (DC < &1.5) < 0.2mm (DC = &2 to &5) <0.1mm (DC= & 2 to & 5) < 0.5mm (DC > &6) <0.3mm (DC > &6) DC : Dia., RE : Radius Note 1) The cutting conditions above are a guide only to machining with cutting edges with a corner radius. When machining with peripheral cutting edges, use the minimum feed rate as a guide. Note 2) If the depth of cut is smaller than this table, feed rate can be increased. I Note 3) When contour milling, cutting conditions can vary greatly due to the geometry of the work material and depth of cut. SOLID END MILLS Note 4) If the rigidity of the machine or the work material installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately. I119