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CARBIDE RECOMMENDED CUTTING CONDITIONS Carbon steel, Cast iron, Carbon steel, Cast iron, Alloy steel, Pre-hardened steel Alloy steel, Pre-hardened steel Work Work Material Material SQUARE AISI 1050, AISI No 35 B, AISI 1050, AISI No 35 B, AISI P20, AISI P21 etc. AISI P20, AISI P21 etc. DC LU Revolution Table feed Depth of cut DC LU Revolution Table feed Depth of cut (mm) (mm) (min-1) (mm/min) (IPM) ap (mm) (mm) (mm) (min-1) (mm/min) (IPM) ap (mm) 4 40000 3000 118.1 0.04 15 20000 3000 118.1 0.6 8 36000 2400 94.5 0.03 3.5 25 11000 1600 63.0 0.15 BALL 1 12 20000 1000 39.4 0.02 35 5500 800 31.5 0.06 16 10000 500 19.7 0.005 12 18000 3000 118.1 1 6 40000 3000 118.1 0.05 20 12000 2000 78.7 0.5 10 36000 2400 94.5 0.04 4 30 8000 1300 51.2 0.2 1.2 RADIUS 12 20000 1200 47.2 0.03 40 4200 700 27.6 0.08 16 12000 600 23.6 0.01 50 2400 400 15.7 0.03 6 40000 3200 126.0 0.06 16 14000 2700 106.3 1 12 32000 2400 94.5 0.05 25 9500 1800 70.9 0.5 1.5 5 16 16000 1100 43.3 0.03 35 6400 1200 47.2 0.2 20 10000 600 23.6 0.01 50 3200 600 23.6 0.05 TAPER 6 40000 3600 141.7 0.08 20 11000 2200 86.6 1.2 12 32000 2800 110.2 0.06 30 8000 1600 63.0 0.6 1.8 6 20 12000 1000 39.4 0.02 40 5400 1100 43.3 0.25 25 7000 600 23.6 0.01 50 3200 640 25.2 0.15 ROUGHING BARREL 6 40000 4000 157.5 0.1 30 8000 1600 63.0 1.6 12 32000 3200 126.0 0.07 8 50 4000 800 31.5 0.5 2 16 24000 2400 94.5 0.05 70 2000 400 15.7 0.2 20 12000 1200 47.2 0.03 40 6400 1300 51.2 2 30 5000 500 19.7 0.01 10 60 3200 640 25.2 0.6 8 32000 4000 157.5 0.2 80 1600 320 12.6 0.3 2.5 25 9000 1100 43.3 0.04 50 2500 300 11.8 0.005 DC 8 25000 3600 141.7 0.4 < ap Depth of cut 16 18000 2500 98.4 0.2 3 25 12000 1700 66.9 0.1 30 7000 800 31.5 0.05 DC:Dia. I Note 1) If the depth of cut is smaller than this table, feed rate can be increased. SOLID END MILLS Note 2) Cutting conditions may differ considerably due to the overhang, depth of cut, and machine tool conditions. Please use the above table as a start reference point. I069