| Tro | Fa uble | Solutions ctors | Insert Sele Select a Harder Grade Select a Tougher Grade | Grade ction Select a Grade with Better Thermal Shock Resistance Select a Grade with Better Adhesion Resistance | C Con Up Down Cutting Speed Feed Rate | utti dit Depth of Cut | ng ions Cutting Fluids Do Not Use Water- soluble Cutting Fluid Determine Dry or Wet Cutting | Select Chip Breaker | Sty Rake Angle | le a of t Up Dow Corner Radius | nd he T n Lead Angle | Design ool Honing Strengthens the Cutting Edge Class of Insert (Unground-Ground) | Improve Tool Holder Rigidity | Ma Install Installation of the Tool and Work Material | chine and ation of Tool Toolholder Overhang Machine with Inadequate Horsepower and Rigidity |
| | Notch wear occurs | a | | | | | | | | | | | | |
| ( ) Burr Steel, Aluminum alloy | Improper cutting conditions | | | a a | | a Wet | | | | | | | | |
| s | | Improper cutting edge geometry | | | | | | a | a | a | a | a | | | |
| ghnes | | Improper cutting conditions | | | a | a | | | | | | | | | |
| g / Rou | Chipping (Cast iron) | Improper cutting edge geometry | | | | | | a | a | a | a | a | | | |
| hippin | | Vibration occurs | | | | | | | | | | | a | a | a a |
| urr / C | | Improper tool grade | | a | | | | | | | | | | | |
| B | Roughness | Improper cutting conditions | | | a | | a a Wet | | | | | | | | |
| (Mild steel) | Improper cutting edge geometry | | | | | | a | a | | | a | | | |
| | Vibration occurs | | | | | | | | | | | a | a | a a |
| | Improper cutting conditions | | | a a | a | a Wet | | | | | | | | |
| Uncontrolled, continuous / tangled | Wide chip control range | | | | | | a | | | | | | | |
| ontrol | | Improper cutting edge geometry | | | | | | | | a | a | | | | |
| Chip C | | Improper cutting conditions | | | a | a | a Dry | | | | | | | | |
| Broken into short lengths and scatter | Small chip control range | | | | | | a | | | | | | | |
| | Improper cutting edge geometry | | | | | | | | a | a | | | | |