| | Solutions | Ins S | ert ele | Grade ction | | C Co | utti ndit | ng ions | | Sty | le a of th | nd e T | Des ool | ign | | Ma Install | chin atio | e and n of Tool |
| Tr | Fa ouble | ctors | Select a Harder Grade | Select a Tougher Grade | Select a Grade with Better Thermal Shock Resistance Select a Grade with Better Adhesion Resistance | D Cutting Speed | Up own Feed Rate | Depth of Cut | Cutting Fluids Do Not Use Water- soluble Cutting Fluid Determine Dry or Wet Cutting | Select Chip Breaker | Rake Angle | Up Dow Corner Radius | n Lead Angle | Honing Strengthens the Cutting Edge | Class of Insert (Unground-Ground) | Improve Tool Holder Rigidity | Installation of the Tool and Work Material | Toolholder Overhan | g Machine with Inadequate Horsepower and Rigidity |
| | Improper tool grade | a | | | | | | | | | | | | | | | | |
| Rapid insert wear | Improper cutting edge geometry | | | | | | | | a | a | a | a | a | | | | | |
| | Improper cutting conditions | | | | a | a | | a Wet | | | | | | | | | | |
| Life | | Improper tool grade | | a | | | | | | | | | | | | | | | |
| rt Tool | | Improper cutting conditions | | | | | a | a | | | | | | | | | | | |
| Sho | Chipping and fracturin of | Lack of cutting edge strength | | | | | | | | a | | a | | a | | | | | |
| g cutting edge | Thermal cracking | | | a | a | a | a | a a Dry | | | | | | | | | | |
| | Built-up edge | | | a | a | a | | a a Wet | | | | | | | | | | |
| | Lack of rigidity | | | | | | | | | | | | | | a | a | a | a |
| en- cy | Dimensional unevenness | Improper insert tolerance | | | | | | | | | | | | | a | | | | |
| g Dim ccura | during machining | Large cutting resistance and cutting edge flank | | | | | | | | a | a | a | a | a | | a | a | a | a |
| rsenin onal A | Machining accuracy not maintained | Improper tool grade | a | | | | | | | | | | | | | | | | |
| Wo si | adjustment is necessary each time | Improper cutting conditions | | | | a | a | | | | | | | | | | | | |
| ce | | Welding occurs | | | | a | | | a a Wet | | | | | | | | | | |
| or Surfa Finish | Worsening surface roughness | Improper cutting edge geometry | | | | | | | | a | | a | | | | | | | |
| Po | | Vibration occurs | | | | a | a | a | | | | | | | | a | a | a | a |
| eat ration | Cutting heat creates deterioration in | Improper cutting conditions | | | | a | a | a | | | | | | | | | | | |
| H Gene | machining accuracy and tool life | Improper cutting edge geometry | | | | | | | | a | a | | | a | | | | | |