CHIP CONTROL FOR TURNING

y CHIP BREAKING CONDITIONS IN STEEL TURNING

TypeA TypeB TypeC TypeD Type E Type
Small Depth of Cut d
Large Depth of Cut d=.276"─.591"
Curl Length lNo Curll>2 inchl 1─5 Curli 1 Curl 1 curl─half curl
NoteaIrregular con- tinuous shape aTangle about tool and work materialaRegular con- tinuous shape aLong chipsGoodGood aChip scattering aChattering aPoor finished surface aMaximum
Cutting S general, whevc=165 SF peed and Chi n cutting speed iM p Control Ra ncreases, the chinge of Chip p control rangevc=330 SFM vc=490 SFM Breaker tends to become narrower.
Feed (IPR)Feed (IPR)Feed (IPR)
Depth of Cut(inch)Depth of Cut (inch) Depth of Cut (inch)
Work Material :AISI 1045 (180HB) Tool :MTJNR2525M16N
Inser Gradt :TNMG332 e :P10GradeDry Cutting

a Effects of Coolant on the Chip Control Range of a Chip Breaker

If the cutting speed is the same, the range of chip control differs according to whether coolant is used or not.

Coolant : Dry cutting Coolant : Wet cutting (Emulsion)

(IPR (IPR

P

Depth of Cut (inch) Depth of Cut (inch) Work Material : AISI 1045 Cutting Condition : vc=330 SFM