Общий каталог Mitsubishi 2020 - 2021 - страница 1354

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Fig.1 Straight Shank DCON DC KAPR APMX LH LF Fig.2 Offset Shank DCON DC KAPR APMX Metric Standard LH LF y SHANK TYPE Right hand tool holder only. * 2 * 1 Number of Teeth Shank Type Type (Fig.) Max. Stock Dimensions (mm) Spindle Type RE Order Number RMPX Speed R DC APMX LF LH DCON (min-1) Insert Wrench Insert Screw BXD4000R201SA20SA s 1 20 15 110 35 20 28° 15000 1 TS4SL TKY15W BXD4000R252SA25SA s 2 25 15 125 50 25 20° 38000 1 TS4SL TKY15W BXD4000R282SA25SA 2 28 15 125 50 25 17° 35000 2 Standard s TS4SL TKY15W BXD4000R322SA32SA s 2 32 15 150 50 32 13° 33000 1 TS4SL TKY15W BXD4000R352SA32SA s 2 35 15 150 50 32 11° 31000 2 TS4SL TKY15W XDGT1550 A Holders 0.4 PDpR-Gpp BXD4000R403SA32SA s 3 40 15 170 80 32 9° 29000 2 TS4SL TKY15W ─ 3.2 BXD4000R403SA42SA s 3 40 15 170 80 42 9° 29000 1 TS4SL TKY15W XDGT1550 BXD4000R252SA25LA 2 25 15 170 80 25 20° 38000 1 TS4SL TKY15W Long s PDpR-GLpp BXD4000R322SA32LA s 2 32 15 200 80 32 13° 33000 1 TS4SL TKY15W BXD4000R282SA25ELA s 2 28 15 220 50 25 17° 35000 2 TS4SL TKY15W Extra Long BXD4000R352SA32ELA s 2 35 15 250 50 32 11° 31000 2 TS4SL TKY15W BXD4000R403SA32ELA s 3 40 15 250 65 32 9° 29000 2 TS4SL TKY15W BXD4000R201SA20SB s 1 20 15 110 35 20 28° 15000 1 TS4SL TKY15W BXD4000R252SA25SB s 2 25 15 125 50 25 20° 38000 1 TS4SL TKY15W BXD4000R282SA25SB 2 28 15 125 50 25 17° 35000 2 Standard s TS4SL TKY15W BXD4000R322SA32SB s 2 32 15 150 50 32 13° 33000 1 TS4SL TKY15W BXD4000R352SA32SB s 2 35 15 150 50 32 11° 31000 2 TS4SL TKY15W B Holders 4.0 BXD4000R403SA32SB s 3 40 15 170 80 32 9° 29000 2 TS4SL TKY15W XDGT1550 ─ BXD4000R403SA42SB s 3 40 15 170 80 42 9° 29000 1 TS4SL TKY15W PDpR-Gpp 5.0 BXD4000R252SA25LB 2 25 15 170 80 25 20° 38000 1 TS4SL TKY15W Long s BXD4000R322SA32LB s 2 32 15 200 80 32 13° 33000 1 TS4SL TKY15W BXD4000R282SA25ELB s 2 28 15 220 50 25 17° 35000 2 TS4SL TKY15W Extra Long BXD4000R352SA32ELB s 2 35 15 250 50 32 11° 31000 2 TS4SL TKY15W BXD4000R403SA32ELB s 3 40 15 250 65 32 9° 29000 2 TS4SL TKY15W *1 Clamp Torque (lbf-in) : TS4SL=35 * 2 RMPX : Max. Ramping Angle Note 1) You need to balance the tool and holder together so that it confirms to G40 or higher standards. OPERATIONAL GUIDANCE Only use the inserts and parts provided by Mitsubishi Materials with this tool. Use of the correct insert clamp screws is especially important to ensure overall tool safety. Do not use damaged or worn clamp screws. aWhen tightening the clamp screws, follow the order in Figure 1. a The maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the maximum allowable spindle speed. L The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641 (Milling Cutters for high speed machining–Safety requirements). (Table 1) Maximum allowable spindle speed INDEXABLE MILLING Cutting Edge Diameter DC(inch) ø.750" ø.950" ø1.100" ø1.250" ø1.350" ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000" Max. Allowable Spindle Speed (min-1) 15000 38000 35000 33000 31000 29000 24000 21000 19000 16000 14000 ø 20 mm with one tooth balancing is necessary to adjust sensitively. aEven when operating under the maximum allowable spindle speed, if the spindle speed is equal to or higher than the values shown in table 2, it is recommended that the balance quality (with the arbor or milling chuck) conforms to G40 or better based on ISO1940. It is also recommended to replace the clamp screws with new ones when changing inserts. Furthermore, ensure to use machines that are provided with safety measures in case of cutter breakage. *( The balance quality of the holder (without inserts and clamp screws) is G40 or better at 10000 min-1. Table 2) Maximum spindle speed when balancing with the arbor or milling chuck has not been achieved Cutting Edge Diameter DC(inch) ø.750" ø.950" ø1.100" ø1.250" ø1.350" ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000" Max. Spindle Speed (min-1) 15000 12000 10800 9500 8700 7600 6000 4800 3800 3000 2400 a When setting the spindle speed, take into consideration the maximum allowable spindle speed of the arbor or milling chuck. a Use the specified set bolt when using the arbor type with through coolant. a The inserts have sharp cutting edges and handling them with bare hands may cause injuries. Always wear safety gloves when handling the indexable inserts. SPARE PARTS N001 TECHNICAL DATA P001 L179