IC BS TH10 GradeInsertExt. ToolholderInt. ToolholderThreadingGroovingMiniature toolMilling cutterEndmillDrilling toolTooling SystemUser's GuideIndex INSERT A XVCT16-AJ LE RE S B P Steel M StainlessKCast iron C N Non-ferrous S Superalloys : First choice H Hard materials : Second choice UncoatedDesignationREAPMX LE IC S BS D XVCT160504R-AJ 0.4 16 z 22.2 11.2 5.9 1.3 XVCT160508R-AJ 0.8 16 zXVCT160512R-AJ1.215.5zXVCT160516R-AJ1.615z 22.2 11.2 5.9 121.711.25.8121.211.25.751 E XVCT160520R-AJ 2 14.5 z 20.8 11.2 5.75 1 XVCT160530R-AJ 3 14 z 19.5 11.2 5.6 1 XVCT160532R-AJ 3.2 14 zXVCT160540R-AJ413zXVCT160550R-AJ513z 19.2 11.2 5.6 118.411.25.51.218.411.25.40.4 F * When using inserts with corner radius RE ≥ 3.2 mm, z: Line up standard cutter body has to be modified with "R". "R" = RE - 0.3 mm S TA N D A R D CUTTING CONDITIONS G ISO Workpiece material HardnessHB Grade Chip- Cutting speed Feed per toothbreakerVc (m/min)fz (mm/t) Aluminium alloy 60 TH10100TH10 AJAJ 300 - 5000 0.15 - 0.35200 - 20000.1 - 0.25 H 75 TH10 AJ 200 - 2000 0.15 - 0.3 Cast aluminium alloy Si ≤ 12%Cast aluminium alloySi > 12% 90 TH10 AJ 200 - 1500 0.1 - 0.25 I130TH10AJ200 - 10000.07 - 0.15 Copper alloysPb > 1% 110 TH10 AJ 200 - 800 0.07 - 0.15 Copper alloys 90 TH10 AJ 300 - 1000 0.1 - 0.15 J 100 TH10 AJ 300 - 800 0.1 - 0.15 Duroplastics, fiber plastics - TH10 AJ 100 - 500 0.1 - 0.15 Hard rubber - TH10 AJ 100 - 300 0.1 - 0.15 K Safety guidelines 1. Use only the original inserts, cutters and spare parts. 5. Maximum RPM values are determined based on the burst test. Using RPM 2. Insert pocket must be cleaned before clamping the insert.3. Clamp torque of screw should be 4.5 N·m.4. For safety reasons, use a new screw when changing the insert.beyond maximum values may cause insert breakage, machine damage orpersonal injury.6. XVCT insert has sharp cutting edges. Always wear gloves for protectionfrom injury when handling.L M Tungaloy H175