Общий каталог Tungaloy 2020 - 2021 - страница 34

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NegativePositivePCD / CBN Depth of cut: ap (mm)Cutting speed: Vc (m/min) Cutting speed: Vc (m/min) Precision finishingFinishingMedium cuttingMedium to heavy cutting [ ap = ~ 0.5 mm ][ ap = 0.3 ~ 1.5 mm ][ ap = 1 ~ 4 mm ][ ap = 3 ~ 6 mm ] NegativePositivePCD / CBN ApplicationPrecision finishingFinishingFinishing (wiper) GradeInsertExt. ToolholderInt. ToolholderThreadingGroovingMiniature toolMilling cutterEndmillDrilling toolTooling SystemUser's GuideIndex 12º12º10º~14º13º12º12º NegativePositivePCD / CBN ApplicationPrecision finishingFinishingFinishing (wiper)Chip control range ApplicationFinishingFinishing(for mild steel)FinishingChip control rangeDepth切of込cuみt::aapp((mmm)m) Depth切 of込 cみ:ut:apa (p (mmm)m) 10º18º18º20º12º12º10º~14º14º13º12º12ºap (mm)ap (mm)ap (mm)ap (mm)ap (mm)ap (mm)ap (mm) Depth切of込cuみt::aapp((mmm)m) Depth切 of込 cみ:ut:apa (p (mmm)m) T9205 T9215 T9225 T9235Depth切of込cみu:t:aapp( (mmm)m) T9115 T9125 T9135Depth切 of込 cみ:ut:apa (p (mmm)m) T6120 T6130 AH630 T5105 T5115 GT9530 AT9530Depth切 of込 cみ:ut:apa (p (mmm)m) GT720 NS9530 TH10 Depth切 of込 cみ:ut:apa (p (mmm)m) D1 GradeInsertExt. ToolholderInt. ToolholderThreadingGroovingMiniature toolMilling cutterEndmillDrilling toolTooling SystemUser's GuideIndex Insert - Content structure - Inserts are grouped in Positive type, Negative type, and CBN/PCD. - The list is in alphabetical order. - The order of the list: C (80°) → D (55°) → R (360°) → S (90°) → T (60°) → V (35°) → W (80°) → Y (25°) → Other shapes - The order of inserts: ・Negative type (each shape with hole → without hole) ・Positive type (each shape with hole → without hole) - The order of chipbreakers: From precision finishing to heavy cutting, in the order of the values of cutting depth and feed rate. - Insert without chipbreaker is on the last page of each shape. - Introduces the proposed inserts according to the workpiece materials and the shape of workpiece materials. - The standard cutting conditions for typical chipbreakers are at the bottom of the pages. - ● in the catalog describes our standard stock items, and ▲ means the item to be discontinued in the future. How to use the page ❶ Insert N E G AT I V Insert N E G AT I V E TYPE ❼C : Continuous cuttingL : Light interrupted cuttingH : Heavy interrupted cutting A Method ①Select an insert at the right end, and choose the CN MRhombic, 80°❸ CN Rhombic, 80° P Steel C CL LH H CL LH H L H LHMStainlessCLCLLKCast ironCL CLCLCLNNon-ferrousCL CL CL CLCL CL CLCL CCCCSSuperalloywith holeHHardmaterial RE SIC BCoatedCoated cermetCermetUncoatedDimension (mm) with hole information page by the insert type (❶) and the outer Chipbreaker DesignationChipbreakerDesign❻ZFCNMG090404E-ZF 䖃 䖃 䕦 䕦CNMG120404-ZF䖃䖃䕦䕦 䖃 䖃 䖃 RE IC S D1 C0.49.525 4.763.810.412.74.765.16 shape of the insert (❷) at the left end. TF CNMG1204 CNMG120408-ZF 䖃 䖃 䖃 䕦 䕦 䕦 䖃 䖃 䖃0.2 0.8 12.7 4.76 5.16 D CNMG1204 Method ②Check the page of each insert type from the index on 11 CNMG120404-11 䖃 䖃 䖃 0.4 12.7 4.76 5.16CNMG120408-11䖃䖃䖃䖃0.812.74.765.16E 01 CNGG0903 B003 (❶), and choose the page of the setting information CNGG0903 17 CNMG120404-17CNGG0903CNMG120408-17 䖃䖃 0.4 12.7 4.76 5.160.812.74.765.16 F CNGG1204 according to the outer shape of the insert (❷). CNGG1204❷CCCNGG1204CNGG1204 SF CNMG090304-SF 䖃 䖃 䖃CNMG090308-SF䖃䖃䖃CNMG120404-SF䖃䖃䖃 0.4 9.525 3.18 3.810.89.525 3.183.81 G❶0.412.74.765.16 CNGG1204 CNMG120408-SF 䖃 䖃 䖃 0.8 12.7 4.76 5.16 CNGG1204 CNMG120412-SF 䖃 䖃 䖃DCNGG1204 1.2 12.7 4.76 5.16 H 0.15 CF CNMG120404-CF 䖃 䖃 0.4 12.7 4.76 5.16 CNMG120408-CF 䖃 䖃 0.8 12.7 4.76 5.16 ❶ Insert G CNMG120412-CF 䖃 䖃TSFCNMG0904RCNMG09040.06 1.2 12.7 4.76 5.16 ICNMG1204䖃㻌: Line upCNMG1204SCNMG1204❺❹▲㻌: To be discontinued❽J Negative type T FW CNMG0904 Coated CVD/PVD, Cermet, Uncoated cemented carbide, Ceramic CNMG0904 B054Posivite typeCoated CVD/PVD, Cermet, Uncoated cemented carbide, CeramicB109V CNMG1204WCNMG1204*Wiper❾AFWCNMG1204YCNMG1204 8 3 42.53.56TH2SW32.5C 7 7 K66SHCH554441.52SSSMTM2TFAFW1ASW0.5FW1.51ZF0.5321SF0TSF000103CM2CF1- -MM,,GG級L0 0.2 0.4 0.6 0.8 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.6 0.1 0.2 0.3 0.4 0.5 0.6 CBN/PCD Insert F送eeりd: ff ((mmmm//rreevv)) Fe送eりd::f f(m(mmm/r/erve)v) F送eeりd:: ff ((mmmm//rreevv)) F送eeりd: ff (m(mmm//rreevv)) F送eeりd: ff ((mmmm//rreevv)) CBN (T-CBN), PCD (T-DIA) B165 OTHERS * Please see L032-L036 about thetaper machining by using SW/FW ❿ Reference pages: External toolholder → C014 - Internal toolholder → D019 -J-Series toolholder → G044TungCap→ K008 -PINZBOHR®→ K180 -Cartridge→ K199 - *-M,G: Without chipbreaker M Please contact our sales represe Tungaloy B055 Method ③ Method ④ Select an insert at the chipbreaker introduction and the Select an insert from the list of chipbreaker selection guide on B006 - B029 and check the details shapes on B030-B053 and check the on the product page. details on each page. Chipbreaker Guide Selection System A Chipbreaker Overview BASIC CHIPBREAKER: N E G AT I V E TYPE SELECTION SYSTEM: N E G AT I V E TYPE Steel SteelChipbreaker System for Turning (Negative type) B C D S T V W YNegative typewith hole 80° 55° 90° 60° 35° 80° 25° 11 5 10 T92059T921587T9225TSFT9235GT9530 T9205T9215T9225TH12T9235 T9215 T9235T9225THS 25 C TF 4321 6 NS9530 T92055NS9530AT9530T9215 T92154T9205T9225T92253T9215T92252TFTMT9235T9235T9235THS 16THS 191 0 0.1 0.2 0.3 0.4 0.5ContinuousLight interruptedHeavy interruptedDBasicFractureTSFBasicFractureTSFf (mm/rev)B054 B065 B075 B084 B094 B09901GT9530GT9530 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1Feed: f (mm/rev)CVD coated gradeCoated cermet / Cermet B030 B030 E     f (mm/rev) B054 B065 B075 B084 B094 B0995 500 500T9205400400AT9530300T9215GT9530300 TF TF A~D 4 C DNS9530NS95303B030B030F0.152A1B00.1 0.2 0.3 0.4 0.5f (mm/rev)B054 B075 B084 5 200 T9225 200 NS9530100100T9235 Basic Basic Fracture TSFT9215B030 Basic Fracture TSFT9235B030 G W 432 1 0 0.2 0.4 0.6 0.8 0 0.2 0.4 0.6 0.8Feed: f (mm/rev)Feed: f (mm/rev)ChipbreakerShapeFeatureChipbreakerShapeFeatureExcellent chip control at very small depthGeneral-purpose chipbreaker withTSFGT9530ChipcontrolZFGT9530TSFGT9530 TSFT9225 H 0 0.1 0.2 0.3 0.4 0.5f (mm/rev) B0855TSF4 of cut and low feed with the sharp cutting extensive chip control area.TFedge and protrusion. Economical M-classTMThe protrusion in unique shape near the B031B030 B030 B030 32 insert contributes to cost reduction. corner and large rake angle provide sharp cutting edge with low cutting force.First choice for finishing.Double-sided 3D chipbreaker with toughThe sharp cutting edge and arc-shapedcutting edge and excellent chip control.TSFprotrusion near the corner ensureTHEven suitable for high-feed machining.excellent chip control.BasicBasicFractureTMT9235BasicFractureDMT9235IB032B033Suitable for varying depth of cut andexcellent chip control in a broad range ofTHSdepths of cut.Ideal for interrupted cutting and high-feedWearTMT9205WearTMT9215B032B032J100.1 0.2 0.3 0.4 0.5f (mm/rev) B054 B065 B075 B085 B095 B1005FW4321 cutting with its tough cutting edge.S TA N D A R DCUTTINGCONDITIONS TMT9215 Chipcontrol ZMT9215 TMT9225 TMT9235 0 0.1 0.2 0.3 0.4 0.5f (mm/rev) B054 B065 B085 B1005 Cutting speed: Vc (m/min)ISOOperationWork conditionChip-breakerGradeDepth of cutFeedap (mm)f (mm/rev)Low carbonMediumHigh carbonsteels,carbon steels,steels,Alloy steelsAlloy steelsAlloy steelsB033B032B032 B032 K AFW 432 Precision finishing Continuous to lightinterruptedTF NS9530 0.05 - 0.5 0.03 - 0.15 150 - 250 100 - 250 100 - 200 1 Continuous to lightinterruptedTSF GT9530 0.2 - 1.5 0.08 - 0.4 150 - 300 80 - 250 80 - 200FinishingContinuous to lightinterruptedTSFAT95300.2 - 1.50.08 - 0.4150 - 30080 - 25080 - 200Heavy interruptedTSFT92250.2 - 1.50.08 - 0.4120 - 300120 - 300100 - 250TMT92051-50.2 - 0.5180 - 400180 - 400150 - 350MediumContinuous toTMT92151-50.2 - 0.5150 - 400150 - 400120 - 300cuttingheavy interruptedTMT92251-50.2 - 0.5120 - 300120 - 300100 - 250BasicWearTHT9205BasicFractureTHT9235B036WearTHT9215BasicFractureTUST9235B037LB036B036 0 0.1 0.2 0.3 0.4 0.5f (mm/rev) B054 B1008342.53.56TH2SW32.5C TM T9235 1-5 0.2 - 0.5 50 - 200 50 - 200 50 - 150THT92053-60.3 - 0.6180 - 400180 - 400150 - 350Medium toContinuous toTHT92153-60.3 - 0.6150 - 400150 - 400120 - 300heavy cuttingheavy interruptedTHT92253-60.3 - 0.6120 - 300120 - 300100 - 250THT9215ChipcontrolTMT9215THT9225B032THT9235 MB036B036B036 4 1.5 2TM2TFAFW1ASW0.5FW1.5101B0.50TSF00.20.40.60.80.10.20.30.40.50.60.10.20.30.40.50.6 TH T9235 3-6 0.3 - 0.6 50 - 200 50 - 200 50 - 150 送Feりed: :ff ((mmmm//rreevv)) F送eeりd:: ff (m(mmm/r/erevv) ) F送eeりd:: ff ((mmmm//rreevv)) Low carbon steels, Alloy steels: S10C、SCM415, SS400, SCr420H, etc. C10, 18CrMo4, E275A, 20Cr4, etc. Medium carbon steels, Alloy steels: S45C, SCM440, etc. Please see the page B*** for the product details. C45, 42CrMo4, etc. High carbon steels, Alloy steels: SNCM439, etc. 41CrNiMo2, etc.B006 www.tungaloy.com Please see the page B*** for the details. Tungaloy B007 B030 www.tungaloy.com When ordering - Please specify the designation, grade, and quantity. e.g. CNMG120408-TM T9115 ... 10 pieces (10 inserts per package) *You will find a note if the number per package is not 10. B002 www.tungaloy.com