Основной каталог Kyocera 2021 - 2022 - страница 907

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Lead angle 0°/ 2° MEAS Recommended cutting conditions MEAS Cutt ø50 (4 flutes) S MEAS Workpiece Vc fz Property material (m/min) (mm/t) 12 Si Ratio 200~1,000~3,000 0.05~0.15~0.25 10 Aluminum 12.5% or less alloys Si Ratio DCSFMS 12.5% and over 200~300~400 0.05~0.1~0.2 8 DCB ap（mm） KDP KWW • Recommended cutting conditions are reference values. Please adjust 6 cutting speed and feed rate according to actual machining conditions CBDP taking into account machine and workpiece rigidity 4 • Do not use the cutter at speeds exceeding the maximum cutting speed limit 2 • Regularly changing the insert clamp screw is recommended LF Use appropriate safety covers to protect from tool breakage and chip scattering 0 • When using at a higher revolution (10,000min-1 or over), refer to APMX the table below to adjust the balance of the MEAS and arbor Reduce the fe DCCB2 Revolution ISO balance quality grade ISO 1940-1/8821 DCCB1 (min-1) (JIS B0905) DC ~20,000 G16 Case studi ~30,000 G6.3 30,000~ G2.5 Industrial Mach Toolholder dimensions Max. revolution for each cutting diameter Vc = 1,500 m/min (n = 9 1. ap x ae = 3 x 40mm fz = 0.2mm/t (Vf = 7, 2. ap x ae = 8 x 5mm Spare parts fz = 0.2mm/t (Vf = 7, Cutting dia. Max. revolution 3. ap x ae = 2 x ~ 50mm øD (mm) n (min-1) Availa- fz = 0.15mm/t (Vf = 5 Dimension (mm) Anti-seize 59,000 Wet bility Max. revolution ø25 Mounting (Long shank:bolt Screw Wrench MEAS050R-13-4T-M Coolant hole 49,000) Weight (kg) compound KCGT130504FR-AL PDL0 (min-1) Inserts ø28 54,000 A.R. R.R. Description ø32 49,000 Cutting time 46,000 MEAS ø50-4T DCSFMS DCCB1 DCCB2 ø35 APMX KWW CBDP KDP DCB (Long shank: 39,000) R DC LF ø40 42,000 Competitor C ø 50-3T ø50 36,000 MEAS showed 50% faste MEAS 050R-13-4T-M N 4 +10 -11 50 45 22 18 11 50 12 21 6.3 Recommended 10.4 Yes 36000 0.4 P-37 cutting conditions HH10X30H SB-4090TRP DTPM-15 When using inserts with a corner-R(RE) of 3.2 or larger, additional modifications (R3.5 mm or larger) on the corner of cutter body is necessary. Coat Anti-seize Compound thinly on portion of taper and thread when insert is fixed. Workpiece Vc fz Property material (m/min) (mm/t) Si Ratio 200~1,000~3,000 0.05~0.15~0.25 Aluminum 12.5% or less alloys Si Ratio Recommendedcutting Recommended cuttingconditions conditions MEASCutting MEAS Cuttingperformance performance 12.5% and over 200~300~400 0.05~0.1~0.2 ø50 ø50 (4(4 flutes) flutes) Shouldering Shouldering aeae == 25mm 25mm Workpiece Workpiece material: material: A7075 A7075 Workpiece Workpiece Property VcVc fz fz material material Property (m/min) (m/min) (mm/t) (mm/t) 12 12 • Recommended cutting conditions are reference values. Please adjust cutting speed and feed rate according toVc=1,500m/min actual machining condition M Vc=1,500m/min Si Si Ratio Ratio 200~1,000~3,000 0.05~0.15~0.25 taking into account machine and workpiece rigidity Vc=3,000m/min 12.5% 200~1,000~3,000 0.05~0.15~0.25 10 or or lessless Aluminum 10 Vc=3,000m/min Aluminum 12.5% • Do not use the cutter at speeds exceeding the maximum alloys alloys Si Ratio Si Ratio 200~300~400 0.05~0.1~0.2 cutting speed limit 12.5% 200~300~400 0.05~0.1~0.2 andand over 8 12.5% over 8 • Regularly changing the insert clamp screw is recommended Milling ap（mm） Use appropriate safety covers to protect from tool breakage and chip ap（mm） • •Recommended Recommendedcutting cuttingconditions conditionsarearereference referencevalues. values.Please Pleaseadjust adjust scattering 6 6 cutting speed and feed rate according to actual machining cutting speed and feed rate according to actual machining conditions conditions • When using at a higher revolution (10,000min-1 or over), refer to takinginto taking intoaccount accountmachine machineand andworkpiece workpiecerigidity rigidity 4 the table below to adjust the balance of the MEAS and arbor 4 • •DoDonot notuseusethe thecutter cutteratatspeeds speedsexceeding exceedingthe themaximum maximum cuttingspeed cutting speedlimit limit 2 ISO balance quality grade 2 Revolution • •Regularly Regularlychanging changingthe theinsert insertclamp clampscrew screwis isrecommended recommended (min-1) ISO 1940-1/8821 Use appropriate safety covers to protect from toolbreakage breakageand andchip chip (JIS B0905) Use appropriate safety covers to protect from tool scattering scattering 0 ~20,000 0.05 0. 10 G160. 15 0.20 0.25 -1 0 0.05 0. 10 0. 15 0.20 0.25 • •When Whenusing usingatata higher a higherrevolution revolution(10,000min (10,000min -1 ororover), over),refer refertoto ~30,000 G6.3 fz（mm/t） fz（mm/t） the table below to adjust the balance of the table below to adjust the balance of the MEAS andthe MEAS andarbor arbor Reduce Reduce the the feed30,000~ feed rate rate when when machining machining G2.5 atat high high speeds speeds Revolution ISOISO balance balance quality quality grade grade Revolution -1 ) (min -1 ISOISO 1940-1/8821 1940-1/8821 (min ) (JIS(JIS B0905) B0905) Max. revolution for each cutting diameter ~20,000 G16 ~20,000 G16 Casestudies Case studies Cutting dia. Max. revolution ~30,000 ~30,000 G6.3 G6.3 øD (mm) n (min-1) 30,000~ G2.5 30,000~ G2.5 IndustrialMachine Industrial Machine Parts Parts ø25 A505259,000 A5052 (Long shank: 49,000) 1. Facing -1 1. Facing Vc = 1,500 m/min (n = 9,550 min ) Vc = 1,500 m/min (n = 9,550 min-1) 1. ap x ae = 3 x 40mm ø28 3.54,000 Slotting 1. ap x ae = 3 x 40mm 3. Slotting Max.revolution Max. revolutionforforeach eachcutting cuttingdiameter diameter fz = 0.2mm/t (Vf = 7,640mm/min) fz = 0.2mm/t (Vf = 7,640mm/min) ø32 49,000 2. ap x ae = 8 x 5mm 2. ap x ae = 8 x 5mm Cutting fz = 0.2mm/t (Vf = 7,640mm/min) 46,000 dia.dia. Max. revolution fz = 0.2mm/t (Vf = 7,640mm/min) Cutting Max. revolution 3. ap x ae = 2 x ~ 50mm ø35 -1 3. ap x ae = 2 x ~ 50mm (Long shank: 39,000) øDøD (mm) (mm) n (min n (min -1 ) ) fz = 0.15mm/t (Vf = 5,730mm/min) fz = 0.15mm/t (Vf = 5,730mm/min) 59,000 Wet Wet ø40 42,000 59,000 ø25ø25 MEAS050R-13-4T-M MEAS050R-13-4T-M (Long shank: 49,000) (Long shank: 49,000) KCGT130504FR-AL PDL025 ø50 36,000 KCGT130504FR-AL PDL025 2. Shouldering 2. Shouldering ø28ø28 54,000 54,000 N : Standard item R : Right hand only L : Left hand only U : Check availability Cutting time Cutting time ø32ø32 49,000 49,000 Cutting time Cutting time2 倍以上 190secsec 50 1.5 2 倍以上 46,000 倍 MEASø50-4T 190 50 % M135 1.5 46,000 倍 ø50-4T % ø35ø35 MEAS (Long (Long shank: shank: 39,000) 39,000) ø40 42,000