Основной каталог Kyocera 2021 - 2022 - страница 876

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Lead angle 0°/ 2° MFLN90 Spare parts Parts Coat anti-seize Clamp screw Wrench Shim sheet Clamp screw Wrench Arbor bolt compound Description MFLN **080R-4T-M HH12X35 SB-60200TRP TTP-20 MAP-2216 SB-40140TR DTM-15 **100R-4T-M P-37 ~ Tightening torque for clamping Tightening torque for clamping shim – **315R-12T-M insert 6.0 N·m sheet 3.5 N·m How to mount an insert 1 . Completely eliminate chips and dust from the insert mounting side. 2.Recommended After mounting a clamp screw onconditions cutting the top edge of wrench, tighten the screw while keeping the insert pushed against the shim seat surface and holder surface (Fig.1,2) 3. Make sure that the identification on the top of the insert is the same in each pocket.(Fig.3) D.O.C. (mm) Shim seat surfaceRecommended insert grades Wrench (Vc: m/min) (TTP-20) 4. Tighten the wrench (TTP-20) in while holding parallel to the clamp screw. MEGACOAT NANO 5. Tighten the insert clampWorkpiece screw at an appropriate Width oftorque. cut Width of cut torque: 6.0fz:N·m) (Recommended mm/t 0.5×DC >0.5×DC 6. After tightening, check that there is no gap between the insert and the surface of the shim, PR1535 PR1525 or between the side surface of insert and the holder surface. If there is a gap, remount the insert Constraint surface Clamp screw Carbon steel 80 – 120 – 150 100 – 150 – 180 using the directions above. Fig.1 Fig.2 Fig.3 Alloy steel ~18 ~15 0.1 – 0.2 – 0.4 80 – 120 – 150 100 – 150 – 180 HowMFLN to 90 replaceMold a shim steel 70 – 100 – 120 80 – 120 – 150 1. Completely eliminate chips Gray cast iron and dust from the shim mounting side. 80 – 120 – 150 100 – 150 – 180 2. Coat medium strength screw locking adhesive ~20 on the screws. ~18 0.1 – 0.2 – 0.4 Nodular cast iron 80 – 120 – 150 100 – 150 – 180 3. Tighten the screw keeping the shim pushed against the pocket surface of toolholder. M Carbonscrews 4. After tightening both steel temporarily, tighten them with appropriate torque. (Recommended torque:3.5 80 –N·m) 120 – 150 100 – 150 – 180 5. Please check thatAlloy there is steel no gap between the shim ~15 and the pocket surfaces ~12 of toolholder. 0.1 – 0.2 – 0.4 80 – 120 – 150 100 – 150 – 180 MFLN 70 Mold steel Pocket surface of toolholder Wrench (DTM-15) 70 – 100 – 120 80 – 120 – 150 Gray cast iron 80 – 120 – 150 100 – 150 – 180 Milling ~17 ~15 0.1 – 0.2 – 0.4 Nodular cast iron 80 – 120 – 150 100 – 150 – 180 Carbon steel 80 – 120 – 150 100 – 150 – 180 2 Pocket Alloy steel surface ~10 1 ~8 0.1 – 0.3 – 0.6 80 – 120 – 150 100 – 150 – 180 of toolholder MFLN 45 Fig.1 Mold steel Fig.2 Fig.3 Fig.4 70 – 100 – 120 80 – 120 – 150 Gray cast iron 80 – 120 – 150 100 – 150 – 180 ~12 ~10 0.1 – 0.3 – 0.6 Nodular cast iron Recommended cutting conditions About applicable 80 – 120 – 150insert 100 – 150 – 180 The table above provides recommendations based on product specifications. Recommended insert grades : 1st recommendation : 2nd recommendation D.O.C. (mm) Before using the product, check the machine's specifications such as power. LOGU221616ER-GM LOGU2216PWER-GM (Vc: m/min) The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining(Corner (Corner-R) Chamfer) situation. Dry machining Workpiece is recommended. Width of cut Width of cut fz: mm/t MEGACOAT NANO MFLN 90 0.5×DC >0.5×DC PR1535 PR1525 Carbon steel 80 – 120 – 150 100 – 150 – 180 Max. Revolution for each cutting diameter Alloy steel ~18 ~15 0.1 – 0.2 – 0.4 80 – 120 – 150 100 – 150 – 180 Cutting Dia. Max. Revolution MFLN 90 Mold steel DC (mm) (min-1) 70 – 100 – 120 80 – 120 – 150 Gray cast iron ø80 5,970 80 – 120 – 150 100 – 150 – 180 ~20 ~18 0.1 – 0.2 – 0.4 Nodular cast iron ø100 4,780 80 – 120 – 150 100 – 150 – 180 : 1st recommendation : 2nd recommendation ø125 3,820 ø160 2,990 The table above provides recommendations based on product specifications. Before using the product, check the machine's specifications such as power. ø200 2,390 The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. ø250 1,910 Dry machining is recommended. ø315 1,520 M104