Lead angle 0°/ 2° MEV Guide for Helical milling For helical milling, use between Min. cutting dia. and Max. cutting dia. øDh (Cutting Dia.) Exceeding Max. Cutting Dia. Under Min. Cutting Dia. Cutting direction Center core part remains after Center core part interferes machining with toolholder DC (Cutter Dia.) Unit : mm Description Min. Cutting Dia. Max. Cutting Dia. For helical milling, use between Min. cutting dia. and Max. cutting dia. Keep machine depth (h) per rotation less than MEV… -06- … 2×DC−5 2×DC−2 max. ap (S) in the cutter dimensions chart. Use caution to eliminate incidences caused by producing long chips. Guide for Pecking X Unit : mm Description Max. cutting depth Pd Min. cutting length Xfor flat bottom surface MEV… -06- … 0.25 DC−3 It is recommended to reduce feed by 25% of recommendation until the center core is removed when Pd traversing after drilling. Axial feed rate recommendation per revolution is f < 0.1mm/rev. Center core DC Recommended cutting conditions M Recommended insert grade (Vc: m/min) Workpiece Feed (fz: mm/t) MEGACOAT NANO CVD coating PR1535 PR1525 PR1510 CA6535 Carbon steel 0.08 – 0.15 – 0.25 120 – 180 – 250 120 – 180 – 250 - - Alloy steel 0.08 – 0.15 – 0.2 100 – 160 – 220 100 – 160 – 220 - - Mold steel 0.08 – 0.12 – 0.2 80 – 140 – 180 80 – 140 – 180 - - Stainless steel (Austenitic related) 0.08 – 0.12 – 0.15 100 – 160 – 200 100 – 160 – 200 - - Stainless steel (Martensitic related) 0.08 – 0.12 – 0.2GM 150 – 200 – 250 - - 180 – 240 – 300 Stainless steel (Precipitation hardening) 0.08 – 0.12 – 0.2 90 – 120 – 150 - - - Gray cast iron 0.08 – 0.18 – 0.25 - 120 – 180 – 250 120 – 180 – 250 - Nodular cast iron 0.08 – 0.15 – 0.2 - 100 – 150 – 200 100 – 150 – 200 - Ni-base heat-resistant alloy 0.08 – 0.12 – 0.15 20 – 30 – 50 - - 20 – 30 – 50 Titanium alloy 0.08 – 0.15 – 0.2 40 – 60 – 80 - 30 – 50 – 70 - Carbon steel 0.08 – 0.15 – 0.2 120 – 180 – 250 120 – 180 – 250 - Alloy steel 0.08 – 0.12 – 0.18 100 – 160 – 220 100 – 160 – 220 - Mold steel 0.08 – 0.1 – 0.15 80 – 140 – 180 80 – 140 – 180 - Stainless steel (Austenitic related) 0.08 – 0.1 – 0.15SM 100 – 160 – 200 100 – 160 – 200 - Stainless steel (Martensitic related) 0.08 – 0.1 – 0.15 150 – 200 – 250 - 180 – 240 – 300 Stainless steel (Precipitation hardening) 0.08 – 0.1 – 0.15 90 – 120 – 150 - - Ni-base heat-resistant alloy 0.08 – 0.1 – 0.12 20 – 30 – 50 - 20 – 30 – 50 Titanium alloy 0.08 – 0.12 – 0.15 40 – 60 – 80 - - The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate : 1st recommendation : 2nd recommendation within the above conditions according to the actual machining situation. Cutting with coolant is recommended for ni-base heat resistant alloy and titanium alloy. Cutting with coolant is recommended to get good finished surface. M77 Chipbreaker Milling