Основной каталог Kyocera 2021 - 2022 - страница 818

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Lead angle 0°/ 2° MEW How to mount an insert Wrench Wrench 1. Be sure to remove dust and chips from the insert mounting pocket. 2. Clamp screw Clamp screw Clamp Screw 1. Apply anti-seize compound on portion of taper and thread of clamp screw. 2. Attach the screw (magnetic head) to the front end of the wrench. While lightly pressing the insert against Fig.11 Fig. the constraint surfaces, put the screw into the hole of the insert and tighten. (Ref. to Fig. 1) Tighten M3 screws (SB-3065TRP) slightly inclined from the insert surface.(Ref. to Fig. 2) θ 3. When tightening the screw, make sure that the wrench is parallel to the screw. θ 4. After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of the toolholder or between the insert side surfaces and the constraint surface of the toolholder. If there is any clearance, remove the insert and mount it again according to the above steps. Recommended cutting conditions Fig. Fig. 2 fz (mm/t) Recommended insert grades (Vc: m/min) Chipbreaker CVD coated Workpiece material Toolholder description MEGACOAT (PVD coated carbide) carbide MEW20~MEW40 MEW16~MEW18 MEW040R~MEW080R PR1535 PR1525 PR1510 PR015S CA6535 ☆ ★ Carbon steel 0.06~0.1~0.2 0.08~0.15~0.25 120~180~250 120~180~250 - - - ☆ ★ Alloy steel 0.06~0.1~0.14 0.08~0.15~0.2 100~160~220 100~160~220 - - - ☆ ★ Mold steel 0.06~0.08~0.12 0.08~0.12~0.2 80~140~180 80~140~180 - - - Stainless steel ☆ ★ 0.06~0.08~0.12 0.08~0.12~0.15 100~160~200 - - - (Austenitic related) 100~160~200 Stainless steel ☆ ★ 0.06~0.08~0.12 0.08~0.12~0.2 - - - 180~240~300 (Martensitic related) 150~200~250 GM Stainless steel (Precipitation 0.06~0.08~0.12 0.08~0.12~0.2 ★ - - - - hardening) 90~120~150 ★ Gray cast iron 0.06~0.1~0.17 0.08~0.18~0.25 - - 120~180~250 - - ★ Nodular cast iron 0.06~0.08~0.12 0.08~0.15~0.2 - - 100~150~200 - - ☆ ★ Ni-base heat-resistant alloys 0.06~0.08~0.12 0.08~0.12~0.15 20~30~50 - - - 20~30~50 M Titanium alloys 0.06~0.08~0.12 0.08~0.15~0.2 ☆ 40~60~80 - ☆ 30~50~70 - - ☆ ★ Carbon steel 0.06~0.1~0.17 0.08~0.15~0.2 120~180~250 120~180~250 - - - ☆ ★ Alloy steel 0.06~0.08~0.12 0.08~0.12~0.18 100~160~220 100~160~220 - - - ☆ ★ Mold steel 0.06~0.08~0.12 0.08~0.1~0.15 80~140~180 80~140~180 - - - Milling Stainless steel ☆ ★ 0.06~0.08~0.12 0.08~0.1~0.15 100~160~200 - - - (Austenitic related) 100~160~200 SM Stainless steel ☆ ★ 0.06~0.08~0.12 0.08~0.1~0.15 - - - 180~240~300 (Martensitic related) 150~200~250 Stainless steel (Precipitation ☆ 0.06~0.08~0.12 0.08~0.1~0.15 - - - - hardening) 90~120~150 ☆ ★ Ni-base heat-resistant alloys 0.06~0.08~0.1 0.08~0.1~0.12 20~30~50 - - - 20~30~50 ★ ☆ Titanium alloys 0.06~0.08~0.12 0.08~0.12~0.15 40~60~80 - 30~50~70 - - ☆ ★ Carbon steel 0.06~0.1~0.2 0.08~0.2~0.3 120~180~250 120~180~250 - - - ☆ ★ Alloy steel 0.06~0.1~0.14 0.08~0.2~0.25 100~160~220 100~160~220 - - - ☆ ★ Mold steel 0.06~0.08~0.12 0.08~0.15~0.22 80~140~180 80~140~180 - - - Stainless steel ☆ ☆ 0.06~0.08~0.12 0.08~0.12~0.15 - - - (Austenitic related) 100~160~200 100~160~200 Stainless steel ☆ ☆ 0.06~0.08~0.12 0.08~0.12~0.2 - - - (Martensitic related) 150~200~250 180~240~300 ☆ GH Stainless steel (Precipitation hardening) 0.06~0.08~0.12 0.08~0.12~0.2 90~120~150 - - - - ☆ Gray cast iron 0.06~0.1~0.2 0.08~0.22~0.3 - - 120~180~250 - - ☆ Nodular cast iron 0.06~0.08~0.15 0.08~0.18~0.25 - - 100~150~200 - - ☆ ☆ Ni-base heat-resistant alloys 0.06~0.08~0.12 0.08~0.12~0.15 20~30~50 - - - 20~30~50 ☆ ☆ Titanium alloys 0.06~0.08~0.12 0.08~0.15~0.2 40~60~80 - 30~50~70 - - Hard materials 0.06~0.08~0.12 0.08~0.15~0.22 - - - ★ - (60HRC or less) 80~120~160 fz (mm/t) Recommended insert grades (Vc: m/min) Chipbreaker Workpiece material Toolholder description DLC coated carbide Carbide MEW20~MEW40 MEW16~MEW18 PDL025 GW25 MEW040R~MEW080R ★: 1st Recommendation ★ ☆ AM Aluminum alloys 0.06~0.1~0.2 0.08~0.15~0.25 200~600~900 200~500~800 ☆: 2nd Recommendation * The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. * Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys. M46