Основной каталог Kyocera 2021 - 2022 - страница 572

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Grooving Recommended cutting conditions GBA inserts - ground chipbreaker Recommended insert grades (Vc: m/min) (1) f for Grooving (mm/rev) (2) f for Turning (mm/rev) MC Cermet MEGACOAT MEGACOAT PVD coated carbide Carbide CBN PCD (3) ap for Turning (mm) NANO Remarks Workpiece material GBA & GBA & GBA & GBA & GBA & (KPD010) KBN510 KBN525 KPD001 PV7040 PR1215 PR1625 PR1115 TN620 PR930 PR905 TC40N KW10 TN90 033~100-... 125~200-... 230~300-... 330~400-... 400~480-... (1) 0.03~0.08 (1) 0.04~0.09 (1) 0.05~0.1 (1) 0.05~0.12 (1) 0.05~0.12 Carbon steel - - (2) Not recom. - - (2) 0.04~0.09 (2) 0.05~0.1 (2) 0.05~0.1 (2) 0.05~0.1 150~240 80~220 150~220 150~220 80~200 80~180 80~180 80~180 (3) Not recom. (3) Max. 0.3 (3) Max. 0.5 (3) Max. 0.5 (3) Max. 0.8 (1) 0.03~0.07 (1) 0.04~0.08 (1) 0.05~0.09 (1) 0.05~0.1 (1) 0.05~0.1 Alloy steel - - - - (2) Not recom. (2) 0.04~0.08 (2) 0.05~0.09 (2) 0.05~0.1 (2) 0.05~0.1 130~220 80~200 130~200 130~200 80~180 80~160 80~160 80~160 (3) Not recom. (3) Max. 0.3 (3) Max. 0.5 (3) Max. 0.5 (3) Max. 0.8 (1) 0.03~0.07 (1) 0.04~0.08 (1) 0.05~0.09 (1) 0.05~0.1 (1) 0.05~0.1 Stainless steel - - - - - - - (2) Not recom. (2) 0.04~0.08 (2) 0.05~0.09 (2) 0.05~0.1 (2) 0.05~0.1 70~150 60~150 60~130 60~130 60~130 (3) Not recom. (3) Max. 0.3 (3) Max. 0.5 (3) Max. 0.5 (3) Max. 0.8 (1) 0.03~0.08 (1) 0.04~0.09 (1) 0.05~0.1 (1) 0.05~0.12 (1) 0.05~0.12 Coolant Cast iron - - - - - - - - - (2) Not recom. (2) 0.04~0.09 (2) 0.05~0.1 (2) 0.05~0.1 (2) 0.05~0.1 80~180 60~120 150~400 (3) Not recom. (3) Max. 0.3 (3) Max. 0.5 (3) Max. 0.5 (3) Max. 0.8 (1) 0.05~0.12 (1) 0.05~0.15 (1) 0.05~0.15 (1) 0.08~0.15 (1) 0.08~0.15 Aluminum alloys - - - - - - - - - - (2) Not recom. (2) 0.05~0.15 (2) 0.05~0.15 (2) 0.08~0.15 (2) 0.08~0.15 150~400 150~2,000 (3) Not recom. (3) Max. 0.5 (3) Max. 0.8 (3) Max. 0.8 (3) Max. 0.8 (1) 0.05~0.12 (1) 0.05~0.15 (1) 0.05~0.15 (1) 0.08~0.15 (1) 0.08~0.15 (2) Not recom. (2) 0.05~0.15 (2) 0.05~0.15 (2) 0.08~0.15 (2) 0.08~0.15 G Brass - - - - - - - - - - 150~300 200~800 (3) Not recom. (3) Max. 0.5 (3) Max. 0.8 (3) Max. 0.8 (3) Max. 0.8 (1) 0.02~0.05 (1) 0.03~0.07 Hard materials - - - - - - - - - - - - (2) Not recom. (2) 0.01~0.04 - - 80~120 (3) Not recom. (3) Max. 0.1 * Above cutting condition is for external grooving. Set both cutting speed and feed 10% lower for internal grooving. :1st recommendation :2nd recommendation MEGA indicates MEGACOAT, and MEGANANO indicates MEGACOAT NANO. MC indicates MEGACOAT Cermet. Grooving GBA inserts - GM chipbreaker Recommended insert grades (1) f for grooving (mm/rev) (2) f for turning (mm/rev) (Vc: m/min) Remarks (3) ap for turning (mm) Workpiece material Cermet MEGACOAT GBA43& GBA43& GBA43& GBA43& GBA43& TN620 PR1215 140-010GM 150-020GM 175-020GM~230-020GM 250-030GM~ 350-030GM 400-040GM (1) 0.03~0.1 (1) 0.03~0.12 (1) 0.03~0.12 (1) 0.04~0.15 (1) 0.05~0.15 Carbon steel (2) 0.03~0.08 (2) 0.03~0.08 (2) 0.03~0.09 (2) 0.05~0.1 (2) 0.05~0.1 80~240 80~220 (3) Max. 0.2 (3) Max. 0.3 (3) Max. 0.3 (3) Max. 0.5 (3) Max. 0.8 (1) 0.03~0.1 (1) 0.03~0.12 (1) 0.03~0.12 (1) 0.04~0.15 (1) 0.05~0.15 Coolant Alloy steel (2) 0.03~0.08 (2) 0.03~0.08 (2) 0.03~0.09 (2) 0.05~0.1 (2) 0.05~0.1 80~220 80~200 (3) Max. 0.2 (3) Max. 0.3 (3) Max. 0.3 (3) Max. 0.5 (3) Max. 0.8 (1) 0.03~0.1 (1) 0.03~0.1 (1) 0.03~0.1 (1) 0.04~0.12 (1) 0.04~0.12 Stainless steel - (2) 0.03~0.08 (2) 0.03~0.08 (2) 0.03~0.09 (2) 0.05~0.1 (2) 0.05~0.1 60~150 (3) Max. 0.2 (3) Max. 0.3 (3) Max. 0.3 (3) Max. 0.5 (3) Max. 0.8 * Above cutting condition is for external grooving. Set both cutting speed and feed 20% lower for internal grooving. :1st recommendation :2nd recommendation GBA inserts - MY chipbreaker Recommended insert grades (Vc: m/min) (1) f for grooving (mm/rev) (2) f for turning (mm/rev) Cermet MEGA PVD coated carbide Carbide CBN PCD (3) ap for turning (mm) Remarks Workpiece material GBA43& GBA43& GBA43& (KPD010) KBN510 GBA43& GBA43& KPD001 TN6020 PR1215 PR1115 TC40N PR930 KW10 175-020MY~ 230-020MY~ 330-030MY~ 300-030MY 400-040MY 200-020MY 265-030MY 350-030MY (1) 0.03~0.08 (1) 0.04~0.09 (1) 0.05~0.1 (1) 0.05~0.12 (1) 0.05~0.12 Carbon steel - - - - (2) 0.03~0.08 (2) 0.04~0.09 (2) 0.05~0.1 (2) 0.05~0.1 (2) 0.05~0.1 150~220 80~200 80~200 80~200 (3) Max. 0.3 (3) Max. 0.3 (3) Max. 0.5 (3) Max. 0.5 (3) Max. 0.8 (1) 0.03~0.07 (1) 0.04~0.08 (1) 0.05~0.09 (1) 0.05~0.1 (1) 0.05~0.1 Coolant Alloy steel - - - - (2) 0.03~0.1 (2) 0.04~0.08 (2) 0.05~0.09 (2) 0.05~0.1 (2) 0.05~0.1 130~200 80~180 80~180 80~180 (3) Max. 0.3 (3) Max. 0.3 (3) Max. 0.5 (3) Max. 0.5 (3) Max. 0.8 (1) 0.03~0.07 (1) 0.04~0.08 (1) 0.05~0.09 (1) 0.05~0.1 (1) 0.05~0.1 Stainless steel - - - - (2) 0.03~0.1 (2) 0.04~0.08 (2) 0.05~0.09 (2) 0.05~0.1 (2) 0.05~0.1 70~150 60~150 60~150 60~150 (3) Max. 0.3 (3) Max. 0.3 (3) Max. 0.5 (3) Max. 0.5 (3) Max. 0.8 * Above cutting condition is for external grooving. Set both cutting speed and feed 10% lower for internal grooving. MEGA indicates MEGACOAT. :1st recommendation :2nd recommendation GFVS-AA / GFVT-AA Recommended insert grades (Vc: m/min) Grooving Turning* Workpiece material MEGACOAT PVD coated carbide Carbide Remarks PR1225 PR930 KW10 f ap f (mm/rev) (mm) (mm/rev) Carbon steel / Alloy steel 0.01~0.05 Max. 0.5 0.01~0.05 50~100 50~100 Stainless steel 0.01~0.03 Max. 0.3 0.01~0.02 Coolant 50~80 50~80 Non-ferrous metals 0.01~0.08 Max. 0.5 0.01~0.08 ~200 * ap has to be set for less than corner-R(RE) when turning of edge width 1.0 mm (GVF&100-005AA). :1st recommendation :2nd recommendation G118