Основной каталог Kyocera 2021 - 2022 - страница 18

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Insert grades Insert grades A PVD / CVD coated carbide (Milling / Drilling) PVD coated carbide (MEGACOAT / MEGACOAT NANO) PVD coated carbide grades for milling and drilling are coated on a very tough carbide substrate. Because of the low processing temperature of PVD compared with CVD, it features less deterioration and more bending strength. CVD coated carbide CVD coated carbide grades provide stable, efficient machining at high speeds or for heavy interrupted applications. Ti-base (TiN, TiCN) coating with superior hardness and wear resistance or ceramic-base (Al2O3) coating with high-thermal stability is applied on a tough carbide substrate. Superior fracture resistance and wear resistance. Features of PVD / CVD coated carbide Classification Grade Color Coated composition Advantages and applications • Improved high temperature stability and wear resistance by TiAlN base PVD coating PR830 Gold TiAlN+TiN • Application: Milling of steel • Superior wear and oxidation-resistant MEGACOAT on a special tough carbide substrate PR1230 Blackish red MEGACOAT • Application: Stable and high feed milling and drilling of steel • New coating technology (MEGACOAT NANO) is applied. Nano thin multi-layer coating performs superior wear resistance and high Steel PR1525 Reddishgreen MEGACOATNANO oxidation resistance • Application: Stable and longer tool life for milling of steel and stainless steel CA520D Gold TiCN+Al2O3+TiN(CVD) • Improved abrasion resistance and fracture resistance by improving high toughness• Combination of high toughness substrate, toughened coating and enhanced interface allow both wear and fracture resistance• Application: Drilling of steel - first recommended grade (for high speed machining) • Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate Stainless steel PR1225 • Application: General machining and high feed milling and drilling of steel and stainless steel Blackish red MEGACOAT • Superior wear and oxidation-resistant MEGACOAT coated on special carbide substrate PR1210 • Application: Highly efficient stable milling and drilling of gray and nodular cast iron • New coating technology (MEGACOAT NANO) is applied. Nano thin multi-layer coating performs superior wear resistance and high Reddish MEGACOAT PR1510 green NANO oxidation resistance • Application: Highly fracture resistance and wear resistance for gray and nodular cast iron Cast iron CA415D TiCN+Al2O3+TiN • Special carbide substrate for cast iron, toughened coating and enhanced interface allow both wear and fracture resistance(CVD)• Application: Drilling of cast iron - 1st recommended material for high speed processing Gold CA420M TiCN+Al2O3+TiN • Kyocera's unique crystal control technology and advanced layer adhesion CVD coating with superior wear resistance and toughness (CVD) • Application: Milling of gray and nodular cast iron Heat-resistantalloys PR1535 Reddishgreen MEGACOAT • Nano thin multi-layer coating (MEGACOAT NANO) improved wear resistance and stabilityNANO• Application: For milling of Ni-base heat-resistant alloys, titanium alloys and precipitation hardened stainless steel Titanium alloys Heat-resistantalloys CA6535 Gold TiCN+Al2O3+TiN • High heat-resistance and wear resistance with CVD coating(CVD)• Application: For milling of Ni-base heat-resistant alloys and martensitic stainless steel •Substrate with improved thermal properties reduces sudden fracture and decrease edge wear. MEGACOAT HARD coating technology delivers the Blackish MEGACOAT high hardness and superior wear resistance Hard materials PR015S Gray HARD •Excellent wear and chipping resistance maintains stable machining for high hard materials •Application : Difficult-to-cut materials and high hard (less than 60HRC) machining A12