Aluminium Gear Housing

PCD STEP REAMER

  • Bearing bore Ø 130mm.
  • Tolerance range 25 μm S6.
  • Aluminium AlSi8Cu3.
  • Varying depth of cut ca. 0,5–5mm.
  • Machining centre with internal coolant.
  • PCD tipped, steel-based tool with HSK interface and internal coolant.
  • Six effective cutting and chamfering teeth in positive cutting position.
  • vc = 350 m/min (1.148 SFM).
  • f = 0,60 mm/rev (.024 IPR).

CHALLENGE

SOLUTION

CUTTING

DATA

  • Tool life increase versus previous solution.
  • Surface finish Ra 0.2 μm.
  • Secure process.
  • Most productive solution at large diameter.
  • Very long tool life.
  • Reconditionable.

RESULT

Highly uneven flute design reduces vibrations.

BENEFIT

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