Precautions of processing ( TCL, TCS, TCP, TCG)

øD max Minimum diameter

for face grooving

CDX T

650 600 550 500 CUTDIA 450 400 350 300 250 200 150 100

50 Max workpiece diameter Minimum face Maximum groove

ExternalCUTDIA (mm)diameterdepth
0DAXN (mm)CDX (mm)
3.1 3.2 3.3 3.4 3.57

Groove depth 65 3

T (mm) Internal * Groove depth and max workpiece diameter (øDmax) Maximum workpiece diameter is limited relative

to depth of cut in order to avoid collision between Face insert and workpiece.

STANDARD CUT TING CONDITIONS

Parting

ISOWorkpiece materialCutting speed Vc (m/min)TCP / TCP-F (AH725 / SH725) FeTCS (AH7025) ed:f(mm/rev)TCL (AH7025)TCG (AH7025)
Low carbon steel S15C, S20C, etc C15, C20, etc.80 - 1800.03 - 0.10.03 - 0.150.03 - 0.120.04 - 0.14
Carbon steels, Alloy steel S55C, SCM440, etc C55, 42CrMoS4, etc.80 - 1800.03 - 0.10.03 - 0.150.03 - 0.120.04 - 0.14
Prehardened steel NAK80, PX5 etc.80 - 1800.03 - 0.10.03 - 0.150.03 - 0.120.04 - 0.14
Stainless steel SUS304, etc X5CrNi18-9, X5CrNiMo17-12-2, etc50 - 1200.03 - 0.10.03 - 0.150.03 - 0.120.04 - 0.14
Titanium alloys Ti-6AI-4V etc.30 - 800.03 - 0.10.03 - 0.150.03 - 0.120.04 - 0.14
Superalloys Inconel718 etc.20 - 600.03 - 0.10.03 - 0.150.03 - 0.120.04 - 0.14

New selection system

■3D chipbreakers ■Ground-to-form chipbreakers

High High

TCS18 To improve …TCG18
To improve …- Chipping
AH7025(General purpose)- Tool lifeAH7025
- Chipping- Corner R: 0.1 - 0.3 mm

- Machining efficiencyMachining efficiency - Corner R: 0.1 - 0.3 mm TCP18

- Honed edge - Honed edge TCL18 AH725 - Corner R: 0.05 – 0.1 mm AH7025 (For low feed rate) - Lightly honed edge

TCP18-F

- Corner R: 0.1 - 0.3 mm - Not honed sH725 To improve … To improve … - Corner R: 0.05 – 0.1 mm - Finish surface quality - Burr formation

- Chatter - Sharp edge (not honed) - Burr formation

- Chatter

Feed: f (mm/rev) Feed: f (mm/rev)

- 2 styles of 3D chipbreakers are available as standard for- Choose the best of all three insert types according to
reliable chip control.the machining requirements
- TCS: general-purpose chipbreaker, TCL: for applications- A variety of widths and corner radii are available in all
where low cutting force is essentialthree insert types