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STANDARD CUT TING CONDITIONS UER T YPE

Cutting Feedper tooth:fz(mm/t)
ISOWorkpiece materialHardnessPriorityGradeChip- breakerVc (m/min) ø16 ~ ø22ø25 ~ ø50 speed Tool dia.: DCX(mm)Plungingø16, CI nCT= 2 Vfø18, C nICT= 2 Vfnø20 CICT = 3Vf CICT = 4
Carbon steels S45C,C45, S55C, C55, etc.- 300HBFirst choice Low resistanceAH3225MJ ML100 - 300 0.5 - 1.2 0.5 - 1.50.13,9807,960 Vc =3,540 200 m/m7,080 in,fz = 13,180 mm/t9,54012,720
Alloy steels SCM440, 42CrMo4, etc.- 300HBFirst choice Low resistanceAH3225MJ ML100 - 300 0.5 - 1.2 0.5 - 1.50.13,9807,960 Vc =3,540 200 m/m7,080 in,fz = 13,180 mm/t9,54012,720
Prehardened steels NAK80, PX5, etc.30 - 40HRCFirst choice for impact resistanceAH8015 AH3225MJ MJ100 - 200 0.5 - 1 0.5 - 10.12,9804,770 Vc =12,650 50 m/mi4,240 n,fz = 0.2,390 8 mm/t5,7407,650
Austenitic stainless steels SUS304, X5CrNi18-9, etc.- 200HBFirst choice for impact resistanceAH130ML MJ80 - 150 0.3 - 1 0.3 - 10.12,3902,870 Vc =12,120 20 m/mi2,550 n,fz = 0.1,910 6 mm/t3,4404,590
Precipitation hardening stainless steels28HRC -First choice for impact resistanceAH130ML MJ80 - 150 0.3 - 0.8 0.3 - 0.80.12,3902,390 Vc =12,120 20 m/mi2,120 n,fz = 0.1,910 5 mm/t2,8703,820
SUS630, X5CrNiCuNb16-4,etc.40HRC -First choice for impact resistanceAH130ML MJ80 - 120 0.3 - 0.5 0.3 - 0.50.11,9901,600 Vc =11,770 00 m/mi1,420 n,fz = 0.1,590 4 mm/t1,9102,550
Gray cast irons150 - 250HBFirst choiceAH8015MJ100 - 30005 - 1205 - 15013,9807,9603,5407,0803,1809,54012,720
FC250, GG25, 250, etc.for impact resistanceAH3225MJ. . . ..Vc =200 m/min,fz = 1mm/t
Ductile cast irons FCD400, etc.150 - 250HBFirst choice for impact resistanceAH8015 AH3225MJ MJ80 - 200 0.5 - 1.2 0.5 - 1.50.12,9805,960 Vc =2,650 150 m/m5,300 in,fz = 12,390 mm/t7,1709,560
Titanium alloy- 40HRCFirst choiceAH130MJ30 - 60 03 - 0803 - 080088009607108606401,1601,540
Ti-6Al-4V, etc.for wear resistanceAH8015MJ. . . ..Vc =40 m/min,fz = 0.6mm/t
Heat-resistant alloy Inconel, Hasteroy, etc.- 40HRCFirst choice for impact resistanceAH8015ML MJ20 - 50 0.2 - 0.5 0.2 - 0.50.05600360 Vc =530 30 m/min320 ,fz = 0.3480 mm/t440580
Hot mold steel SKD61, X40CrMoV5-1, etc.40~50HRCFirst choice for impact resistanceAH8015 AH3225MJ MJ80 - 150 0.1 - 0.5 0.1 - 0.50.052,3901,440 Vc =12,120 20 m/mi1,280 n,fz = 0.1,910 3 mm/t1,7202,300
Hot mold steel of D.T.C materials DAC, DH, DIEVER, etc.40~50HRCFirst choice for impact resistanceAH8015 AH3225MJ MJ50 - 100 0.1 - 0.5 0.1 - 0.50.051,590960 Vc =1,410 80 m/min850 ,fz = 0.31,270 mm/t1,1501,530
SCold mold steels KD11, X153CrMoV12, etc.50~60HRCFirst choiceAH8005MJ50 - 70 0.1 - 0.3 0.1 - 0.30.031,190480 Vc =1,060 60 m/min430 ,fz = 0.2950 mm/t570760

- When chips stay in the cutting zone during slotting or pocketing, use air blast to - Tool overhang length must be as short as possible to avoid chatter. When the tool remove chips from the work area overhang length is long, decrease the number of revolutions and feed

TOOL GEOMETRY ON PROGR AMMING

When programming for CAM, the tool should be considered as a radius cutter. Usually, the corner radius should be set as R = 1.5 mm. If a larger radius is used, overcutting will occur. The following table shows the amount left uncut (t1) and overcut (t2).

t2 Amount left Amount left overcut uncut RE t1 Max. depth of cut

LE RPG t1 RPG Corner R when

programming

LNMU0303UER...

Max. depthCorner R whenAmount leftAmount left
of cutCorner radius
LE (mm)programminguncutovercut
APMX (mm)RE (mm)RPGt1 (mm)t2 (mm)
0.913.510.48-
0.913.51.50.39-
0.913.520.30.12
0.913.52.50.210.31

Each value in table is calculated theoretically at the maximum condition. *Recommended