Общий каталог Sumitomo 2019 - 2020 - страница 555

GoodCutting Edge Sharpness Coating Hardness (GPa)TiCN Coating Hardness (GPa) High-speedCast IronNon-ferrousMetalChamferingGroove /T-SlotR / 3DProfilingRadiusMulti-PurposeHigh FeedShoulderMillingFace MillingMillingCutters SEC-Sumi Dual Mill TSX Type ■ Insert Grade Selection ■ Coating Features Lineup of Milling Grades ACP100/ACP200/ACP300, P New Super ZX Coat Stainless Steel Milling Grades ACM200/ACM300, (PVD: Physical Vapor Deposition) Cast Iron Milling Grades ACK200/ACK300 and Employs our super multi-layered New Super ZX Coat, which more to suit a wide range of work materials. utilises our proprietary thin-layer coating technology and advanced nanotechnology. The coating consists of thousands of alternating, Work Material Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting nanometre-thin (1 nanometre = 1 billionth of a meter) layers ACP100 C Characteristics of the Coating Layer New Super ZX Coat 60 Steel P ACP200 P ACP300 50 Super ZX Coat HLaminating Cycle 40 up to 10nm ACM200 C ZX Coat 30 TiCN Stainless Steel P ACM300 TiAIN New Super ZX CoatACP200 20 TiN ACP300 ACM300 ACK200 C ACK3006008001,0001,20010nm Cast Iron P ACK300 Oxidisation Starting Temperature (°C) Coating Cross-Section (TEM Image)▶ Compared to conventional tools, the coating hardness has been increased by ACM200 C 40% and the oxidisation starting temperature has been increased by 200°C ▶ Enables more than 1.5 times the machining speed and Exotic Alloy P ACM300 efficiency of conventional tools The letters "C" and "P" at the end of each grade indicate the coating type. C : CVD P : PVD ▶ Achieves more than double the tool life of conventional tools C Super FF Coat (CVD: Chemical Vapor Deposition) ■ Product Range Provides excellent wear resistance and high reliability thanks to our coating stress control technology and the ultra-fine crystal grain coating layer of the Cat. No. Nose Radius (mm) Super FF Coat achieved through our proprietary CVD process technology R0.4 R0.8 R1.2 R1.6 R2.0 R2.4 R3.2 Characteristics of the Coating Layer LNEX 0804SSPNER-L D D D D LNEX 0804SSPNER-G D D D D Coating Hardness: 30% IncreaseSuper FF CoatSurface Roughness: 50% ReductionAlumina LNEX 1306SSPNER-L D D D D D D D 50 LNEX 1306SSPNER-G D D D D D D D 40 LNEX 1306SSPNER-H D D D D D D D Conventional coating 30 TiCN Super FF Coat 20 ACP100 ACM200 ACK200 Substrate 0.05 0.10 0.15 0.20 TiCN Surface Roughness Ra (μm) Cross-section of Coating ▶ Achieves excellent chipping resistance with smooth coating and our coating stress control technology ▶ High-speed, high-efficiency machining at a level more than 1.5 times higher than conventional tools is possible with a high hardness coating layer ▶ Achieves more than double the tool life of conventional tools ■ Chipbreaker Selection ■ Chipbreaker Lineup ↑ L Work Material P M K SL TypeG Type H Type Light Cutting G ChipbreakerHeavy Cutting General-purpose H Features Low Cutting Force General-purpose Type High Strength Type Cutting Edge Strength → Large LNEX08 Type 30°Cross Section 15° Not Available LNEX13 Type 25° 21° 21° Cross Section Applications Light Cutting, Low Rigidity Milling Reduction of Burrs and General-purpose toInterrupted Milling Heavy Cutting, Heavy Cross-SectionMachining and Hardened Steel Milling H111