Общий каталог Sumitomo 2019 - 2020 - страница 473

TiCN Coating Hardness (GPa)Coating Hardness (GPa) Coated CarbideCoated Carbide Cermet Breakage Coated CarbideCoated CarbideCarbide Flank Wear Width (mm) Breakage High-speedCast IronNon-ferrousMetalChamferingGroove /T-SlotR / 3DProfilingRadiusMulti-PurposeHigh FeedShoulderMillingFace MillingMillingCutters SEC-Sumi Dual Mill DGC Type ■ Grade Application Range Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting C ACP100 CACK200 P ACP200 Cast Iron Steel P ACP300 P ACK300 T4500A P DL1000CACM200Non-Ferrous Metal H Stainless Steel P ACM300 EH520 The letters "C" and "P" at the end of each grade indicate the coating type. C : CVD, P : PVD, Blank: Uncoated ■ Coating Features C Super FF Coat (CVD: Chemical Vapor Deposition) Provides excellent wear resistance and high reliability thanks to our coating stress control technology and the ultra- fine crystal grain coating layer of the Super FF Coat achieved through our proprietary CVD process technology Achieves excellent chipping resistance with smooth coating and our coating stress control technology High-speed, high-efficiency machining at a level more than 1.5 times higher than conventional tools is possible with a high hardness coating layer Achieves more than double the tool life of conventional tools under the same cutting conditions Characteristics of the Coating Layer Fracture Resistance 0.7 Coating Hardness: 30% Increase DGC Type Super FF Coat Surface Roughness: 50% Reduction Alumina 0.6 50 fz DGC Type (mm/t) 0.5 40 Conventional coating DGC Type0.4 30 TiCN DGC Type Super FF Coat 0 Competitor's Product Competitor's Product Competitor's Product 20 ACP100 ACM200 ACK2000.050.100.150.20 Substrate Work Material: S50C Hole Material, Tool: ø100 TiCN Surface Roughness Ra (μm) Cross-section of Coating Cutting Conditions: vc = 150m/min, ap = 3.0mm, ae = 75mm, Dry P New Super ZX Coat (PVD: Physical Vapor Deposition) Employs our super multi-layered New Super ZX Coat, which utilises our proprietary thin-layer coating technology and advanced nanotechnology. The coating consists of thousands of alternating, nanometre-thin (1 nanometre = 1 billionth of a metre) layers. Compared to conventional tools, the coating hardness has been increased by 40% and the oxidisation starting temperature has been increased by 200°C. Enables more than 1.5 times the machining speed and efficiency of conventional tools. Achieves more than double the tool life of conventional tools under the same cutting conditions CFhiFlmararacFcteutaerteruisRrteiecsssisotfanthceeCoating Layer Wear Resistance 0.30 0.760 New Super ZX Coat DGC Type Competitor's Product A0.25Competitor's Product BLow wear 0.6 0.20 f5z0 Super ZX Coat DGC Type(mm/t) 0.5 0.15Laminating Cycle DGC Type 40 0.4 ZX Coat DGC Type up to 10nm 0.10 DGC Type30TiCN 0.05 0 TiAIN New Super ZX CoatCompetitor's Product Competitor's ProAduCctPC2o0m0petitor's Product 0 1 3 5 10 20 25 20 TiN ACP300 Number of Passes (1 pass = 300mm) ACM300 ACK300 Work Ma6t0e0rial: S85000C H1o,0le00Mat1e,r2ia0l0, Tool: ø100 10nm Work Material: SCM435, Tool: ø100 Cutting ConOdxitiiodniss:avtcio=n S1t5a0rtming/mTeinm, paepra=tu3r.e0(m°Cm) , ae F=ilm75Cmrosms-,SDecrtyion (TEM Image) Cutting Conditions: vc = 200m/min, fz = 0.15mm/t, ap = 2.0mm, ae = 85mm, Dry H29