K Uncoated SUMIBORON

Cast Iron BNS800

Solid CBN grade for high speed rough and finish machining of cast iron

- General

Solid CBN grade with high content CBN and special binder

phase provide high fracture toughness and high thermal

conductivity.

Solid inserts for roughing with high depth of cut and also

for finishing of cast iron and alloyed cast iron at wet and dry

conditions.

Advantages High wear resistance !

- l

High CBN-content and special binder phase provide a excellent wear resistance and a tight

dimensional control in finish machining.

l High edge stability !

High thermal conductivity of BNS800 and high edge stability provide a long tool life at wet

and dry machining.

Performance

- Continuous Cutting Interrupted Cutting

Interrupted cut is OK. (µm) Wear resistance is (Chipping 0,14mm) better than competitor’s. BNS800

Competitor’s CBN Competitors Fracture solid CBN interrupted cut.

Cutting Length (m) Cutting Length (m) Work material: Round Bar (GG30) Work material: Round Bar- 6V, grooved (GG30)

Insert type:SNGN 090308Insert type:SNGN 090308
Cutting data: vc = 800 m/min, f = 0,2 mm/rev, doc = 0,5 mm, DryCutting data: vc = 600 m/min, f = 0,3 mm/rev, doc = 0,5 mm, Dry
-ApplicationCylinder BoreBrake DiscCarbide RollSprayed Face Bore
ExampleGG25GG25

Carbide (Co 15%) Colmonoy Light Cut Finishing Boring Turning

Turning

Tool life criteria:Tool life criteria:Tool life criteria:Tool life criteria:
FinishingBreakageBreakageBreakage
BNS8007500BoreBNS800400 pcsBNS8005 passBNS80010pcs
Comp.Comp.Comp.Comp.
soldBore 2500sold200pcspass Breakage 16 pcs
CBNCBNCBNCBN
Tooling Light CutFinishing ToolingFinishingToolingFinishingTooling Roughing Finishing
GradeBNS800GradeBNS800GradeBNS800GradeBNS800
InsertSNGN090308InsertDNGN110312InsertRNGN090300InsertSNGN090312 SNGN090308
v1000m/minv600m/minv40m/minv80m/min
cccc
f0,3mm/rev 0,25mm/revf0,3mm/revf0,15mm/revf0,04mm/rev 0,03mm/rev
d0,2mmd0,5mmd0,2mmd~3mm0,5mm
ococococ
CoolantWetCoolantDryCoolantWetCoolantWet