
- General
conductivity.
conditions.
- l
dimensional control in finish machining.
and dry machining.
- Continuous Cutting Interrupted Cutting
Interrupted cut is OK. (µm) Wear resistance is (Chipping 0,14mm) better than competitor’s. BNS800
Competitor’s CBN Competitors Fracture solid CBN interrupted cut.
Cutting Length (m) Cutting Length (m) Work material: Round Bar (GG30) Work material: Round Bar- 6V, grooved (GG30)
| Insert type: | SNGN 090308 | Insert type: | SNGN 090308 |
| Cutting data: vc = 800 m/min, f = 0,2 mm/rev, doc = 0,5 mm, Dry | Cutting data: vc = 600 m/min, f = 0,3 mm/rev, doc = 0,5 mm, Dry |
| - | Application | Cylinder Bore | Brake Disc | Carbide Roll | Sprayed Face Bore | |
| Example | GG25 | GG25 |
Carbide (Co 15%) Colmonoy Light Cut Finishing Boring Turning
Turning
| Tool life criteria: | Tool life criteria: | Tool life criteria: | Tool life criteria: | ||||||
| Finishing | Breakage | Breakage | Breakage | ||||||
| BNS800 | 7500 | Bore | BNS800 | 400 pcs | BNS800 | 5 pass | BNS800 | 10 | pcs |
| Comp. | Comp. | Comp. | Comp. |
| sold | Bore 2500 | sold | 200 | pcs | pass Breakage 1 | 6 pcs | ||||
| CBN | CBN | CBN | CBN | |||||||
| Tooling Light Cut | Finishing Tooling | Finishing | Tooling | Finishing | Tooling Roughing Finishing | |||||
| Grade | BNS800 | Grade | BNS800 | Grade | BNS800 | Grade | BNS800 | |||
| Insert | SNGN090308 | Insert | DNGN110312 | Insert | RNGN090300 | Insert | SNGN090312 SNGN090308 | |||
| v | 1000m/min | v | 600m/min | v | 40m/min | v | 80m/min | |||
| c | c | c | c | |||||||
| f | 0,3mm/rev 0,25mm/rev | f | 0,3mm/rev | f | 0,15mm/rev | f | 0,04mm/rev 0,03mm/rev | |||
| d | 0,2mm | d | 0,5mm | d | 0,2mm | d | ~3mm | 0,5mm | ||
| oc | oc | oc | oc | |||||||
| Coolant | Wet | Coolant | Dry | Coolant | Wet | Coolant | Wet |