
- General Features
surfaces in sintered alloy finishing.
Surface finish using the BN7500 Surface finish using previous CBN
The previous CBN left white blemishes on the finished surface whereas the BN7500 leaves a better, glossy surface finish.
- Characteristics l Excellent for finishing of powdered metal
Excellent machined surface finish and surface appearance. l Available with 5 different types of edge treatment for machining sintered alloys of any shape or hardness The LF type has a sharper edge designed specifically for machining sintered alloys with minimal
burr and improved machining precision.
cutting and finishing.
- Cutting Surface Roughness Comparison Burr Comparison (Average Height)
Performance Previous CBN standard Previous CBN (Sharp cutting edge) BN7500
Standard
Excellent surface finish and stable tool life BN7500, LF 50% reduction in burr height Cutting Length (m) Cutting Length (m) Work material: Sintered ferrous alloy, SMF4040 equivalent Work material: Sintered ferrous alloy, SMF4040 equivalent (HRB70, Continuous cut) (HRB70, Continuous cut)
| Insert type: | CNGA 120408 LF-NU2 | Insert type: | CNGA 120408 LF-NU2 | |
| Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm, Wet | Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm, Wet | |||
| Feed and Burr Relationship | Recommended Edge Treatment |
Tooling LF type Standard LF No R Honing
Type Burr control New LEType New
R Honing Surface roughness
R Honing Breakage control Interruption Frequent
| The LF Type without negative land has a cutting edge sharpness superior to the | α | w R | |||
| standard type and can control burrs better. | Standard | 15° 0,12mm | w | ||
| No | |||||
| LF type | α = 0° | ||||
| Work material: | VVT Facing | LE type | (No neg. Land) | α | |
| Insert type: | TNGA 160404 NU3 | 15° 0,07mm | Yes | R | |
| LS type | |||||
| Cutting data: | v = 200 m/min, f = 0,1 mm/rev, d | = 0,1 mm, Wet HS type | 25° 0,05mm | Round honing cutting edge |
c oc