Uncoated SUMIBORON PM

BN7500 Sintered Compoment

Uncoated CBN grade for high precision and

high efficiency machining of powdered metal

- General Features

High density sintered material made of micro-grained CBN grains

provide excellent sharpness and wear resistance for high quality

surfaces in sintered alloy finishing.

Surface finish using the BN7500 Surface finish using previous CBN

The previous CBN left white blemishes on the finished surface whereas the BN7500 leaves a better, glossy surface finish.

- Characteristics l Excellent for finishing of powdered metal

Excellent machined surface finish and surface appearance. l Available with 5 different types of edge treatment for machining sintered alloys of any shape or hardness The LF type has a sharper edge designed specifically for machining sintered alloys with minimal

burr and improved machining precision.

The HS Type has a strengthened cutting edge for stable chipping resistance during interrupted

cutting and finishing.

- Cutting Surface Roughness Comparison Burr Comparison (Average Height)

Performance Previous CBN standard Previous CBN (Sharp cutting edge) BN7500

Standard

BN7500, LF

Excellent surface finish and stable tool life BN7500, LF 50% reduction in burr height Cutting Length (m) Cutting Length (m) Work material: Sintered ferrous alloy, SMF4040 equivalent Work material: Sintered ferrous alloy, SMF4040 equivalent (HRB70, Continuous cut) (HRB70, Continuous cut)

Insert type:CNGA 120408 LF-NU2Insert type:CNGA 120408 LF-NU2
Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm, WetCutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm, Wet
Feed and Burr RelationshipRecommended Edge Treatment

Tooling LF type Standard LF No R Honing

Type Burr control New LEType New

LSType

Standard

R Honing Surface roughness

HSType

R Honing Breakage control Interruption Frequent

The LF Type without negative land has a cutting edge sharpness superior to theαw R
standard type and can control burrs better.Standard15° 0,12mmw
No
LF typeα = 0°
Work material:VVT FacingLE type(No neg. Land)α
Insert type:TNGA 160404 NU315° 0,07mmYesR
LS type
Cutting data:v = 200 m/min, f = 0,1 mm/rev, d= 0,1 mm, Wet HS type25° 0,05mmRound honing cutting edge

c oc