Общий каталог SGS 2021 - страница 44
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Каталог SGS высокопроизводительные черновые фрезы
Каталог SGS фрезы для труднообрабатываемых материалов Series 33
Каталог SGS фрезы для алюминия S-carb
Каталог SGS фрезы для обработки пластика PCR series
Каталог SGS шестизубые фрезы T-carb
Каталог SGS монолитный инструмент из композитных материалов
| Series Z1, Z16CR, Z1PCR, Z1PLC, Z1PLB | Ae | Ap Ae | Vc | DC | • in | |||||||||
| Fractional | Hardness | Ae x DC | Ap x DC | (sfm) | 1/64 | 1/8 | 1/4 | 3/8 | 1/2 | 5/8 | 3/4 | 1 | ||
| Profile | 340 | RPM | 83256 | 10390 | 5195 | 3463 | 2598 | 2078 | 1732 | 1299 | ||||
| ≤ 0.5 | ≤ 1.5 | Fz | 0.00004 | 0.00031 | 0.0008 | 0.0016 | 0.0021 | 0.0023 | 0.0025 | 0.0029 | ||||
| K CAST IRONS (HIGH ALLOY) | ≤ 260 Bhn | (272-408) | Feed (ipm) | 13.3 | 12.9 | 17.5 | 22.2 | 21.8 | 19.1 | 17.3 | 15.1 | |||
| Gray, Malleable, Ductile | or ≤ 26 HRc | Slot | 270 | RPM | 66115 | 8251 | 4126 | 2750 | 2063 | 1650 | 1375 | 1031 | ||
| 1 | ≤ 1 | (216324) | Fz | 0.00004 | 0.00031 | 0.0008 | 0.0016 | 0.0021 | 0.0023 | 0.0025 | 0.0029 | |||
| - | Feed (ipm) | 10.6 | 10.2 | 13.9 | 17.6 | 17.3 | 15.2 | 13.8 | 12.0 | |||||
| Profile | 80 | RPM | 19590 | 2445 | 1222 | 815 | 611 | 489 | 407 | 306 | ||||
| SUPER ALLOYS | ≤ 0.5 | ≤ 1.5 | 6496 | Fz | 0.00003 | 0.00025 | 0.0007 | 0.0013 | 0.0017 | 0.0019 | 0.0020 | 0.0024 | ||
| (NICKEL, COBALT, IRON BASE | ≤ 300 Bhn | (-) | Feed (ipm) | 2.4 | 2.4 | 3.3 | 4.2 | 4.2 | 3.7 | 3.3 | 2.9 | |||
| ) Inconel 601, 617, 625, | or ≤ 32 HRc | Slot | 65 | RPM | 15917 | 1986 | 993 | 662 | 497 | 397 | 331 | 248 | ||
| Incoloy, Monel 400 | 1 | ≤ 1 | Fz | 0.00003 | 0.00025 | 0.0007 | 0.0013 | 0.0017 | 0.0019 | 0.0020 | 0.0024 | |||
| (52-78) | Feed (ipm) | 1.9 | 2.0 | 2.7 | 3.4 | 3.4 | 3.0 | 2.7 | 2.4 | |||||
| Profile | 62 | RPM | 15182 | 1895 | 947 | 632 | 474 | 379 | 316 | 237 | ||||
| SUPER ALLOYS | ≤ 0.5 | ≤ 1.5 | Fz | 0.00002 | 0.00018 | 0.0005 | 0.0009 | 0.0012 | 0.0013 | 0.0014 | 0.0017 | |||
| (NICKEL, COBALT, IRON BASE) | ≤ 400 Bhn | (50-74) | Feed (ipm) | 1.2 | 1.4 | 1.8 | 2.3 | 2.3 | 2.0 | 1.8 | 1.6 | |||
| Inconel 718, X-750, Incoloy Waspaloy | or ≤ 43 HRc | Slot | 50 | RPM | 12244 | 1528 | 764 | 509 | 382 | 306 | 255 | 191 | ||
| , , Hastelloy, Rene | 1 | ≤ 1 | 4060 | Fz | 0.00002 | 0.00018 | 0.0005 | 0.0009 | 0.0012 | 0.0013 | 0.0014 | 0.0017 | ||
| (-) | Feed (ipm) | 1.0 | 1.1 | 1.5 | 1.8 | 1.8 | 1.6 | 1.4 | 1.3 | |||||
| S | Profile | 215 | RPM | 52647 | 6570 | 3285 | 2190 | 1643 | 1314 | 1095 | 821 | |||
| TITANIUM ALLOYS | ≤ 0.5 | ≤ 1.5 | Fz | 0.00003 | 0.0003 | 0.0008 | 0.0015 | 0.0020 | 0.0022 | 0.0024 | 0.0028 | |||
| Pure Titanium, Ti6Al4V | ≤ 350 Bhn | (172-258) | Feed (ipm) | 6.3 | 7.9 | 10.5 | 13.1 | 13.1 | 11.6 | 10.5 | 9.2 | |||
| , Ti6Al2Sn4Zr2Mo, | or ≤ 38 HRc | Slot | 170 | RPM | 41628 | 5195 | 2598 | 1732 | 1299 | 1039 | 866 | 649 | ||
| Ti4Al4Mo2Sn0.5Si | 1 | ≤ 1 | Fz | 0.00003 | 0.0003 | 0.0008 | 0.0015 | 0.0020 | 0.0022 | 0.0024 | 0.0028 | |||
| (136-204) | Feed (ipm) | 5.0 | 6.2 | 8.3 | 10.4 | 10.4 | 9.1 | 8.3 | 7.3 | |||||
| Pfil | 75 | RPM | 18365 | 2292 | 1146 | 764 | 573 | 458 | 382 | 287 | ||||
| TITANIUM ALLOYS (DIFFICULT) | roe | ≤ 0.5 | ≤ 1.5 | (6090) | Fz | 0.00003 | 0.0003 | 0.0008 | 0.0015 | 0.0020 | 0.0022 | 0.0024 | 0.0028 | |
| Ti10Al2Fe3Al, Ti5Al5V5Mo3Cr, | ≤ 440 Bhn | - | Feed (ipm) | 2.2 | 2.8 | 3.7 | 4.6 | 4.6 | 4.0 | 3.7 | 3.2 | |||
| Ti7Al4Mo, Ti3Al8V6Cr4Zr4Mo | or ≤ 47 HRc | Slot | 60 | RPM | 14692 | 1834 | 917 | 611 | 458 | 367 | 306 | 229 | ||
| , Ti6Al6V6S Ti15V3 | ||||||||||||||
| n, | 1 | ≤ 1 | Fz | 0.00003 | 0.0003 | 0.0008 | 0.0015 | 0.0020 | 0.0022 | 0.0024 | 0.0028 | |||
| Cr3Sn3Al | (48-72) | Feed (ipm) | 1.8 | 2.2 | 2.9 | 3.7 | 3.7 | 3.2 | 2.9 | 2.6 | ||||
| 185 | RPM | 45301 | 5654 | 2827 | 1885 | 1413 | 1131 | 942 | 707 | |||||
| Profile | ≤ 0.5 | ≤ 1.5 | Fz | 0.00003 | 0.00028 | 0.0007 | 0.0014 | 0.0018 | 0.0020 | 0.0022 | 0.0026 | |||
| H TOOL STEELS A2 D2 H13 L2 M2 | ≤ 375 Bhn | (148-222) | Feed (ipm) | 5.4 | 6.3 | 7.9 | 10.6 | 10.2 | 9.0 | 8.3 | 7.3 | |||
| , , , , , P20, S7, T15, W2 | or ≤ 40 HRc | Slot | 145 | RPM | 35506 | 4431 | 2216 | 1477 | 1108 | 886 | 739 | 554 | ||
| 1 | ≤ 1 | 116174 | Fz | 0.00003 | 0.00028 | 0.0007 | 0.0014 | 0.0018 | 0.0020 | 0.0022 | 0.0026 | |||
| (-) | Feed (ipm) | 4.3 | 5.0 | 6.2 | 8.3 | 8.0 | 7.1 | 6.5 | 5.8 |
Bhn (Brinell) HRc (Rockwell C) rpm = Vc x 3.82 / DC ipm = Fz x 4 x rpm maximum Slotting Ap for Z1PCR <1/8 diameter and all Z1PLC / Z1PLB is .25 x DC maximum Profile Ae for Z1PCR <1/8 diameter and all Z1PLC / Z1PLB is .20 x DC reduce speed and feed for materials harder than listed reduce feed and Ae when finish milling (.02 x DC maximum) feed rates listed have chip thinning adjustments included where applicable refer to the SGS Tool Wizard® for complete technical information (www.kyocera-sgstool.com)