® PSE 90° Shoulder Cutter Cutting Conditions Insert Size ZD_T11... ZDKT15... Work Material TensileStrength–Side MillingAa: 0.394" • Ar: 0.2DFace MillingAa: 0.118" • Ar: 1.0DSide Milling Face MillingAa: 0.551" • Ar: 0.2DAa: 0.197" • Ar: 1.0D Hardness Milling Feed Per Milling Feed Per Milling Feed Per Milling Feed Per Speed Tooth Speed Tooth Speed Tooth Speed Tooth Vc (SFM) fz(in/t) Vc (SFM) fz(in/t) Vc (SFM) fz(in/t) Vc (SFM) fz(in/t) Mild Steels, Carbon Steels(1010, 1018)~180 HB 590 0.010 590 0.005 590 0.012 590 0.006(330 - 820)(0.008 - 0.020)(330 - 820)(0.002 - 0.008)(330 - 820)(0.008 - 0.024)(330 - 820)(0.002 - 0.010) P Carbon Steels, Alloy Steels(1050, 4140)~280 HB 590 0.008 590 0.004 590 0.010 590 0.005(330 - 820)(0.006 - 0.016)(330 - 820)(0.002 - 0.008)(330 - 820)(0.006 - 0.020)(330 - 820)(0.002 - 0.008) Die Steels(H13, D2) ~280 HB 495 0.008 495 0.004 495 0.010 495 0.005(260 - 655)(0.006 - 0.016)(260 - 655)(0.002 - 0.007)(260 - 655)(0.006 - 0.020)(260 - 655)(0.002 - 0.008) Stainless Steels(Dry)(304SS, 420SS)~250 HB 495 0.007 495 0.004 495 0.008 495 0.005(260 - 655)(0.006 - 0.016)(260 - 655)(0.004 - 0.007)(260 - 655)(0.006 - 0.018)(260 - 655)(0.004 - 0.008) M Stainless Steels(Wet)(304SS, 420SS)~250 HB 260 0.007 260 0.004 260 0.008 260 0.005(195 - 395)(0.006 - 0.016)(195 - 395)(0.004 - 0.007)(195 - 395)(0.006 - 0.018)(195 - 395)(0.004 - 0.008) Cast Iron(FC250) ~350 N/mm² 590(330 - 985)0.010(0.006 - 0.020)590(330 - 985)0.005(0.002 - 0.008)590(330 - 985)0.012 590 0.006(0.008 - 0.024)(330 - 985)(0.002 - 0.010) K Ductile Cast Iron(60-40-18) ~800 N/mm² 590(330 - 820)0.006(0.004 - 0.016)590(330 - 820)0.005(0.002 - 0.008)590(330 - 820)0.008 590 0.006(0.006 - 0.020)(330 - 820)(0.002 - 0.010) N Aluminum Alloys(6061, 7075) ~13% Si 985 0.012 985 0.006 985 0.014 985 0.007(655 - 4920)(0.008 - 0.020)(655 - 4920)(0.004 - 0.010)(655 - 4920)(0.008 - 0.024)(655 - 4920)(0.004 - 0.012) Heat Resistant Alloys(Inconel 718) - 115 0.006 115 0.004 115 0.008 115 0.004(85 - 195)(0.004 - 0.012)(85 - 195)(0.002 - 0.006)(85 - 195)(0.004 - 0.012)(85 - 195)(0.002 - 0.006) S Titanium Alloy(Ti-6Al-4V) - 130 0.007 130 0.004 130 0.009 130 0.004(100 - 395)(0.004 - 0.014)(100 - 395)(0.004 - 0.010)(100 - 395)(0.004 - 0.014)(100 - 395)(0.004 - 0.010) Pre-hardened Steel(P20, Stavax)40 - 43 HRC 330 0.007 330 0.004 330 0.008 330 0.005(130 - 495)(0.004 - 0.012)(130 - 495)(0.003 - 0.008)(130 - 495)(0.004 - 0.014)(130 - 495)(0.003 - 0.010) H Die Cast Steels(A2, S7) 43 - 48 HRC 260 0.005 260 0.003 260 0.006 260 0.004(130 - 395)(0.003 - 0.008)(130 - 395)(0.002 - 0.006)(130 - 395)(0.003 - 0.010)(130 - 395)(0.002 - 0.008) Hardened Steels(D2) 50 - 55 HRC 195 0.004 195 0.002 195 0.005 195 0.003(130 - 295)(0.002 - 0.008)(130 - 295)(0.002 - 0.004)(130 - 295)(0.002 - 0.008)(130 - 295)(0.002 - 0.005) Recommended Materials by Application Insert Grade Chip Breaker Coolant P M K N S H CK010 NM Yes XC3020 GL / GM / GR - XP3025 GL / GM / GR Yes XC3030 GL / GM / GR - XP3035 GL / GM / GR - XP2025 GL / GM Yes - XP2040 GL / GM / GR Yes XC1015 GM / GR - - XC5035 SM Yes XC5040 SM Yes XP6015 HR - GL:Light Cutting GM:Medium Cutting GR: Rough Cutting NM:Aluminum SM:Heat Resistant Alloy HR: Hardened Steel good best WWW.OSGTOOL.COM OSG PHOENIX® PSE 1205