MACHINING CONDITIONS | SOLID END MILLS - DEPTH OF CUT AND FEED MACHINING CONDITIONS | SOLID END MILLS - DEPTH OF CUT AND FEED 90° 4 FLUTE WITH RADIUS 2.0 | LT 4000 - Ø 6, 8, 10, 12 BALL NOSE, 2 FLUTE | LT 4000 - Ø 1 - 6, 8, 10, 12 MaterialGroup LaminaGr. N° MaterialExamples Hardness Profilingapae Slottingap Ø6 fz [mm/tooth]Ø8Ø 10 Ø 12 MaterialGroup LaminaGr. N° MaterialExamples Profiling Slotting fz [mm/tooth]HardnessapaeapØ1Ø2Ø3Ø4Ø5Ø6Ø8Ø 10Ø 12 C35, Ck45, 125 HB C35, Ck45, 125 HB Non Alloyed 1 1020, 1045, 190 HB 1.5xØ 0.5xØ 1.0xØ 0.040 0.055 0.065 0.077 Non Alloyed 1 1020, 1045, 190 HB 1.5xØ 0.5xØ 1.0xØ 0.035 0.045 0.065 0.080 0.105 0.100 0.115 0.125 0.140 1060, 28Mn6 250 HB 1060, 28Mn6 250 HB P Low Alloyed 2 42CrMo4,St50, Ck60,4140, 4340,100Cr6180 HB230 HB280 HB350 HB1.5xØ0.5xØ1.0xØ0.7xØ0.0390.0320.0530.0430.0630.0520.0740.062 P Low Alloyed 2 42CrMo4,St50, Ck60,4140, 4340,100Cr6180 HB230 HB280 HB350 HB1.0xØ0.0330.0420.0610.075 0.099 0.094 0.108 0.118 0.1321.5xØ0.5xØ0.7xØ0.0280.0360.0520.0640.0840.0800.0920.1000.112 High Alloyed 3 X40CrMoV5,H13, M42, D3,S6-5-2, 12Ni19220 HB280 HB320 HB350 HB1.5xØ0.5xØ1.0xØ0.6xØ0.0330.0250.0460.0350.0550.0410.0640.049 High Alloyed 3 X40CrMoV5,H13, M42, D3,S6-5-2, 12Ni19220 HB280 HB320 HB350 HB1.0xØ0.0280.0360.0510.063 0.083 0.079 0.091 0.099 0.1111.5xØ0.5xØ0.6xØ0.0210.0270.0390.0480.0630.0600.0690.0750.084 Austenitic 4 304, 316,X5CrNi18-9180 HB240 HB1.5xØ 0.5xØ 1.0xØ 0.028 0.038 0.045 0.053 Austenitic 4 304, 316,X5CrNi18-9180 HB240 HB1.5xØ0.5xØ 1.0xØ 0.023 0.029 0.042 0.052 0.068 0.065 0.075 0.081 0.091 M Duplex 5 X2CrNiN23-4,S31500 290 HB310 HB1.5xØ 0.5xØ 1.0xØ 0.021 0.029 0.035 0.040 M Duplex 5 X2CrNiN23-4,S31500 290 HB310 HB1.5xØ0.5xØ 1.0xØ 0.018 0.023 0.033 0.040 0.053 0.050 0.058 0.063 0.070 Ferritic &Martensitic 6 410, X6Cr17,17-4PH, 430200 HB42 HRc1.5xØ 0.5xØ 1.0xØ 0.021 0.029 0.035 0.040 Ferritic &Martensitic6 410, X6Cr17,17-4PH, 430200 HB42 HRc1.5xØ0.5xØ 1.0xØ 0.024 0.031 0.044 0.054 0.071 0.068 0.078 0.085 0.095 GG20, GG40, EN- 150 HB GG20, GG40, EN- 150 HB Grey 7 GJL-250, 200 HB 1.5xØ 0.5xØ 1.0xØ 0.047 0.064 0.076 0.089 Grey 7 GJL-250, 200 HB 1.5xØ 0.5xØ 1.0xØ 0.039 0.050 0.072 0.088 0.116 0.110 0.127 0.138 0.154 K Malleable& Nodular N030B 250 HB150 HB8GGG40, GGG70,50005200 HB1.5xØ0.5xØ1.0xØ0.0400.055 0.066 0.077250 HB N030B 250 HBK150 HBMalleable& Nodular8GGG40, GGG70,50005200 HB1.5xØ0.5xØ1.0xØ0.0330.0430.0620.0760.1000.0950.1090.1190.133250 HB Fe, Ni &SCo based Incoloy 800 240 HB9Inconel 700250 HB1.5xØ0.3xØ1.0xØ 0.023 0.031 0.037 0.044Stellite 21350 HB Incoloy 800 240 HBFe, Ni &Co based9Inconel 700250 HB1.5xØ0.3xØ1.0xØ0.0220.0290.0420.0510.0670.0640.074 0.080 0.090SStellite 21350 HB Ti based 10 T40TiAl6V4 -- 1.5xØ 0.5xØ 1.0xØ 0.023 0.032 0.038 0.045 Ti based 10 T40TiAl6V4 -- 1.5xØ 0.5xØ 1.0xØ 0.019 0.025 0.036 0.044 0.058 0.055 0.063 0.069 0.077 Steel 45 HRc11X100CrMo13, 440C,G-X260NiCr4250 HRc1.5xØ0.3xØ0.2xØ0.0170.0230.028 0.032 Steel 11 X100CrMo13, 440C,G-X260NiCr4245 HRc50 HRc1.5xØ0.3xØ0.2xØ 0.014 0.018 0.026 0.032 0.042 0.040 0.046 0.050 0.056 H 55 HRc 0.2xØ 0.1xØ 0.013 0.017 0.021 0.024 H 55 HRc 0.2xØ 0.1xØ 0.011 0.014 0.020 0.024 0.032 0.030 0.035 0.038 0.042 Chilled Cast Iron 12 Ni-Hard 2 400 HB 1.5xØ 0.2xØ 0.1xØ 0.013 0.017 0.021 0.024 Chilled Cast Iron 12 Ni-Hard 2 400 HB 1.5xØ 0.2xØ 0.1xØ 0.011 0.014 0.020 0.024 0.032 0.030 0.035 0.038 0.042 White Cast Iron 13 G-X300CrMo15 55 HRc 1.5xØ 0.2xØ 0.1xØ 0.013 0.017 0.021 0.024 White Cast Iron 13 G-X300CrMo15 55 HRc 1.5xØ 0.2xØ 0.1xØ 0.011 0.014 0.020 0.024 0.032 0.030 0.035 0.038 0.042 NF Aluminium 14 AlSi12 130 HB 1.5xØ 0.5xØ 1.0xØ 0.042 0.058 0.069 0.081 NF Aluminium 14 AlSi12 130 HB 1.5xØ 0.5xØ 1.0xØ 0.035 0.045 0.065 0.080 0.105 0.100 0.115 0.125 0.140 90° 4 FLUTE WITH RADIUS 0.5, LONG | LT 4000 - Ø 8, 10, 12 ROUGHER, 3 – 4 FLUTE | LT 4000 - Ø 4 - 6, 8, 10, 12 MaterialGroup LaminaGr. N° MaterialExamples Hardness Profilingapae Slotting fz[mm/tooth]apØ8Ø 10Ø 12 MaterialGroup LaminaGr. N° MaterialExamples Hardness Profilingapae Slottingap Ø 4 (Z3) Ø5 fz [mm/tooth]Ø6Ø8 Ø 10 Ø 12 C35, Ck45, 125 HB C35, Ck45, 125 HB Non Alloyed 1 1020, 1045, 190 HB 3.0xØ 0.25xØ 1.0xØ 0.050 0.059 0.070 Non Alloyed 1 1020, 1045, 190 HB 1.5xØ 0.5xØ 1.0xØ 0.024 0.030 0.040 0.055 0.065 0.077 1060, 28Mn6 250 HB 1060, 28Mn6 250 HB P Low Alloyed 2 42CrMo4,St50, Ck60,4140, 4340,100Cr6180 HB230 HB280 HB350 HB3.0xØ0.25xØ1.0xØ0.7xØ0.0440.0350.0530.0420.0620.049 P Low Alloyed 2 42CrMo4,St50, Ck60,4140, 4340,100Cr6180 HB230 HB280 HB350 HB1.5xØ0.5xØ1.0xØ0.7xØ0.0250.0200.0300.0240.0390.0320.0530.0430.0630.0520.0740.062 High Alloyed 3 X40CrMoV5,H13, M42, D3,S6-5-2, 12Ni19220 HB280 HB320 HB350 HB3.0xØ0.25xØ0.7xØ0.5xØ0.0350.0250.0420.0300.0490.035 High Alloyed 3 X40CrMoV5,H13, M42, D3,S6-5-2, 12Ni19220 HB280 HB320 HB350 HB1.5xØ0.5xØ1.0xØ0.6xØ0.0210.0160.0260.0200.0330.0250.0460.0350.0550.0410.0640.049 Austenitic 4 304, 316,X5CrNi18-9180 HB240 HB3.0xØ 0.25xØ 1.0xØ 0.032 0.039 0.045 Austenitic 4 304, 316,X5CrNi18-9180 HB240 HB1.5xØ 0.5xØ 1.0xØ 0.017 0.022 0.028 0.038 0.045 0.053 M Duplex 5 X2CrNiN23-4,S31500 290 HB310 HB3.0xØ 0.25xØ 1.0xØ 0.025 0.030 0.035 M Duplex 5 X2CrNiN23-4,S31500 290 HB310 HB1.5xØ 0.5xØ 1.0xØ 0.013 0.017 0.021 0.029 0.035 0.040 Ferritic &Martensitic6 410, X6Cr17,17-4PH, 430200 HB42 HRc3.0xØ 0.25xØ 1.0xØ 0.024 0.029 0.033 Ferritic &Martensitic 6 410, X6Cr17,17-4PH, 430200 HB42 HRc1.5xØ 0.5xØ 1.0xØ 0.013 0.017 0.021 0.029 0.035 0.040 GG20, GG40, EN- 150 HB GG20, GG40, EN- 150 HB Grey 7 GJL-250, 200 HB 3.0xØ 0.25xØ 1.0xØ 0.047 0.056 0.066 Grey 7 GJL-250, 200 HB 1.5xØ 0.5xØ 1.0xØ 0.029 0.036 0.047 0.064 0.076 0.089 K Malleable& Nodular N030B 250 HB150 HB8GGG40, GGG70,50005200 HB3.0xØ0.25xØ1.0xØ0.0450.053 0.063250 HB K Malleable& Nodular N030B 250 HB150 HB8GGG40, GGG70,50005200 HB1.5xØ0.5xØ1.0xØ0.0250.031 0.040 0.055 0.066 0.077250 HB Fe, Ni &SCo based Incoloy 800 240 HB9Inconel 700250 HB3.0xØ0.10xØ1.0xØ 0.020 0.024 0.028Stellite 21350 HB Fe, Ni &SCo based Incoloy 800 240 HB9Inconel 700250 HB1.5xØ0.3xØ1.0xØ 0.014 0.018 0.023 0.031 0.037 0.044Stellite 21350 HB Ti based 10 T40TiAl6V4 -- 3.0xØ 0.25xØ 1.0xØ 0.020 0.024 0.028 Ti based 10 T40TiAl6V4 -- 1.5xØ 0.5xØ 1.0xØ 0.015 0.018 0.023 0.032 0.038 0.045 Steel 45 HRc11X100CrMo13, 440C,G-X260NiCr4250 HRc3.0xØ0.10xØ0.1xØ0.0170.0210.024H55 HRc0.0150.0180.021 Steel 11 45 HRcX100CrMo13, 440C,G-X260NiCr4250 HRc1.5xØ0.3xØ0.2xØ0.0110.0130.017 0.023 0.028 0.032H55 HRc0.2xØ0.1xØ0.0080.0100.0130.0170.0210.024 Chilled Cast Iron 12 Ni-Hard 2 400 HB 3.0xØ 0.10xØ 0.1xØ 0.015 0.018 0.021 Chilled Cast Iron 12 Ni-Hard 2 400 HB 1.5xØ 0.2xØ 0.1xØ 0.008 0.010 0.013 0.017 0.021 0.024 White Cast Iron 13 G-X300CrMo15 55 HRc 3.0xØ 0.10xØ 0.1xØ 0.015 0.018 0.021 White Cast Iron 13 G-X300CrMo15 55 HRc 1.5xØ 0.2xØ 0.1xØ 0.008 0.010 0.013 0.017 0.021 0.024 NF Aluminium 14 AlSi12 130 HB 3.0xØ 0.25xØ 1.0xØ 0.050 0.050 0.070 NF Aluminium 14 AlSi12 130 HB 1.5xØ 0.5xØ 1.0xØ 0.027 0.033 0.042 0.058 0.069 0.081 336 337