MACHINING CONDITIONS | SOLID END MILLS - DEPTH OF CUT AND FEED MACHINING CONDITIONS | SOLID END MILLS - DEPTH OF CUT AND FEED 90° 4 FLUTE, LONG | LT 4000 - Ø 1 - 5 E90° 4 FLUTE WITH RADIUS 0.5 | LT 4000 - Ø 3 - 6, 8, 10, 12 Material Lamina Material Profiling Slotting fz [mm/tooth] Material Lamina Material Profiling Slotting fz [mm/tooth] Hardness Hardness Group Gr. N° Examples Group Gr. N° Examples ap ae ap Ø1 Ø2 Ø3 Ø4 Ø5 ap ae ap Ø3 Ø4 Ø5 Ø6 Ø8 Ø 10 Ø 12 C35, Ck45, 125 HB C35, Ck45, 125 HB Non Alloyed 1 1020, 1045, 190 HB 1.5xØ 0.5xØ 1.0xØ 0.010 0.011 0.016 0.023 0.029 Non Alloyed 1 1020, 1045, 190 HB 1.5xØ 0.5xØ 1.0xØ 0.017 0.024 0.030 0.040 0.055 0.065 0.077 1060, 28Mn6 250 HB 1060, 28Mn6 250 HB 42CrMo4, 180 HB 42CrMo4, 180 HB 1.0xØ 0.008 0.010 0.014 0.020 0.025 1.0xØ 0.160 0.025 0.030 0.039 0.053 0.063 0.074 St50, Ck60, 230 HB St50, Ck60, 230 HB Low Alloyed 2 4140, 4340, 1.5xØ 0.5xØ Low Alloyed 2 4140, 4340, 1.5xØ 0.5xØ P 280 HB P 280 HB 100Cr6 0.7xØ 0.007 0.008 0.011 0.016 0.020 100Cr6 0.7xØ 0.014 0.020 0.024 0.032 0.043 0.052 0.062 350 HB 350 HB 220 HB 220 HB X40CrMoV5, 1.0xØ 0.007 0.008 0.011 0.016 0.020 X40CrMoV5, 1.0xØ 0.015 0.021 0.026 0.033 0.046 0.055 0.064 280 HB 280 HB High Alloyed 3 H13, M42, D3, 1.5xØ 0.5xØ High Alloyed 3 H13, M42, D3, 1.5xØ 0.5xØ S6-5-2, 12Ni19 320 HB S6-5-2, 12Ni19 320 HB 0.6xØ 0.005 0.006 0.008 0.011 0.014 0.6xØ 0.011 0.016 0.020 0.025 0.035 0.041 0.049 350 HB 350 HB 304, 316, 180 HB 304, 316, 180 HB Austenitic 4 X5CrNi18-9 1.5xØ 0.5xØ 1.0xØ 0.006 0.007 0.010 0.015 0.019 Austenitic 4 X5CrNi18-9 1.5xØ 0.5xØ 1.0xØ 0.012 0.017 0.022 0.028 0.038 0.045 0.053 240 HB 240 HB X2CrNiN23-4, 290 HB X2CrNiN23-4, 290 HB M Duplex 5 S31500 1.5xØ 0.5xØ 1.0xØ 0.005 0.006 0.008 0.011 0.014 M Duplex 5 S31500 1.5xØ 0.5xØ 1.0xØ 0.009 0.013 0.017 0.021 0.029 0.035 0.040 310 HB 310 HB Ferritic & 410, X6Cr17, 200 HB Ferritic & 410, X6Cr17, 200 HB 6 1.5xØ 0.5xØ 1.0xØ 0.005 0.005 0.008 0.011 0.014 6 1.5xØ 0.5xØ 1.0xØ 0.009 0.013 0.017 0.021 0.029 0.035 0.040 Martensitic 17-4PH, 430 42 HRc Martensitic 17-4PH, 430 42 HRc GG20, GG40, EN- 150 HB GG20, GG40, EN- 150 HB Grey 7 GJL-250, 200 HB 1.5xØ 0.5xØ 1.0xØ 0.009 0.011 0.015 0.022 0.027 Grey 7 GJL-250, 200 HB 1.5xØ 0.5xØ 1.0xØ 0.020 0.029 0.036 0.047 0.064 0.076 0.089 N030B 250 HB N030B 250 HB K K 150 HB 150 HB Malleable GGG40, GGG70, Malleable GG20, GG70, 8 200 HB 1.5xØ 0.5xØ 1.0xØ 0.009 0.010 0.014 0.021 0.026 8 200 HB 1.5xØ 0.5xØ 1.0xØ 0.017 0.025 0.031 0.040 0.055 0.066 0.077 & Nodular 50005 & Nodular 50005 250 HB 250 HB Incoloy 800 240 HB Incoloy 800 240 HB Fe, Ni & Fe, Ni & 9 Inconel 700 250 HB 1.5xØ 0.3xØ 1.0xØ 0.004 0.004 0.006 0.009 0.011 9 Inconel 700 250 HB 1.5xØ 0.3xØ 1.0xØ 0.010 0.014 0.018 0.023 0.031 0.037 0.044 Co based Co based S Stellite 21 350 HB S Stellite 21 350 HB T40 - TiAl6V4 - Ti based 10 1.5xØ 0.5xØ 1.0xØ 0.004 0.004 0.006 0.009 0.011 Ti based 10 1.5xØ 0.5xØ 1.0xØ 0.010 0.015 0.018 0.023 0.032 0.038 0.045 TiAl6V4 - T40 - 45 HRc 45 HRc X100CrMo13, 440C, 0.3xØ 0.2xØ 0.003 0.004 0.006 0.008 0.010 X100 CrMo13, 0.3xØ 0.2xØ 0.007 0.011 0.013 0.017 0.023 0.028 0.032 Steel 11 G-X260NiCr42 50 HRc 1.5xØ Steel 11 440C, G-X260NiCr42 50 HRc 1.5xØ H 55 HRc 0.2xØ 0.1xØ 0.003 0.003 0.005 0.007 0.009 H 55 HRc 0.2xØ 0.1xØ 0.005 0.008 0.010 0.013 0.017 0.021 0.024 Chilled Cast Iron 12 Ni-Hard 2 400 HB 1.5xØ 0.2xØ 0.1xØ 0.003 0.003 0.005 0.007 0.009 Chilled Cast Iron 12 Ni-Hard 2 400 HB 1.5xØ 0.2xØ 0.1xØ 0.005 0.008 0.010 0.013 0.017 0.021 0.024 White Cast Iron 13 G-X300CrMo15 55 HRc 1.5xØ 0.2xØ 0.1xØ 0.003 0.003 0.005 0.007 0.009 White Cast Iron 13 G-X300CrMo15 55 HRc 1.5xØ 0.2xØ 0.1xØ 0.005 0.008 0.010 0.013 0.017 0.021 0.024 NF Aluminium 14 AlSi12 130 HB 1.5xØ 0.5xØ 1.0xØ 0.010 0.011 0.016 0.023 0.029 NF Aluminium 14 AlSi12 130 HB 1.5xØ 0.5xØ 1.0xØ 0.018 0.027 0.033 0.042 0.058 0.069 0.081 90° 4 FLUTE, LONG | LT 4000 - Ø 6, 8, 10, 12, 16 E90° 4 FLUTE WITH RADIUS 1.0 |LT 4000 - Ø 3 - 6, 8, 10, 12 Material Lamina Material Profiling Slotting fz [mm/tooth] Material Lamina Material Profiling Slotting fz [mm/tooth] Hardness Hardness Group Gr. N° Examples Group Gr. N° Examples ap ae ap Ø6 Ø8 Ø 10 Ø 12 Ø 16 ap ae ap Ø3 Ø4 Ø5 Ø6 Ø8 Ø 10 Ø 12 C35, Ck45, 125 HB C35, Ck45, 125 HB Non Alloyed 1 1020, 1045, 190 HB 1.5xØ 0.5xØ 1.0xØ 0.036 0.050 0.059 0.070 0.090 Non Alloyed 1 1020, 1045, 190 HB 1.5xØ 0.5xØ 1.0xØ 0.017 0.024 0.030 0.040 0.055 0.065 0.077 1060, 28Mn6 250 HB 1060, 28Mn6 250 HB 42CrMo4, 180 HB 1.5xØ 0.5xØ 1.0xØ 0.032 0.044 0.053 0.062 0.088 42CrMo4, 180 HB St50, Ck60, 230 HB 1.0xØ 0.160 0.025 0.030 0.039 0.053 0.063 0.074 Low Alloyed 2 St50, Ck60, 230 HB P 4140, 4340, 280 HB Low Alloyed 2 4140, 4340, 1.5xØ 0.5xØ 100Cr6 1.5xØ 0.5xØ 0.7xØ 0.026 0.035 0.042 0.049 0.069 P 280 HB 350 HB 100Cr6 0.7xØ 0.014 0.020 0.024 0.032 0.043 0.052 0.062 350 HB 220 HB X40CrMoV5, 1.5xØ 0.5xØ 1.0xØ 0.026 0.035 0.042 0.049 0.069 220 HB 280 HB X40CrMoV5, 1.0xØ 0.015 0.021 0.026 0.033 0.046 0.055 0.064 High Alloyed 3 H13, M42, D3, 280 HB S6-5-2, 12Ni19 320 HB High Alloyed 3 H13, M42, D3, 1.5xØ 0.5xØ 1.5xØ 0.5xØ 0.6xØ 0.018 0.025 0.030 0.035 0.050 S6-5-2, 12Ni19 320 HB 350 HB 0.6xØ 0.011 0.016 0.020 0.025 0.035 0.041 0.049 350 HB 304, 316, 180 HB Austenitic 4 1.5xØ 0.5xØ 1.0xØ 0.024 0.032 0.039 0.045 0.064 304, 316, 180 HB X5CrNi18-9 240 HB Austenitic 4 X5CrNi18-9 1.5xØ 0.5xØ 1.0xØ 0.012 0.017 0.022 0.028 0.038 0.045 0.053 240 HB X2CrNiN23-4, 290 HB M Duplex 5 1.5xØ 0.5xØ 1.0xØ 0.018 0.025 0.030 0.035 0.050 X2CrNiN23-4, 290 HB S31500 310 HB M Duplex 5 S31500 1.5xØ 0.5xØ 1.0xØ 0.009 0.013 0.017 0.021 0.029 0.035 0.040 310 HB Ferritic & 410, X6Cr17, 200 HB Ferritic & 200 HB 6 1.5xØ 0.5xØ 1.0xØ 0.017 0.024 0.029 0.033 0.048 6 410, X6Cr17, 1.5xØ 0.5xØ 1.0xØ 0.009 0.013 0.017 0.021 0.029 0.035 0.040 Martensitic 17-4PH, 430 42 HRc Martensitic 17-4PH, 430 42 HRc GG20, GG40, EN- 150 HB GG20, GG40, EN- 150 HB Grey 7 GJL-250, 200 HB 1.5xØ 0.5xØ 1.0xØ 0.035 0.047 0.056 0.066 0.094 Grey 7 GJL-250, 200 HB 1.5xØ 0.5xØ 1.0xØ 0.020 0.029 0.036 0.047 0.064 0.076 0.089 N030B 250 HB N030B 250 HB K K 150 HB Malleable GGG40, GGG70, 150 HB 8 200 HB 1.5xØ 0.5xØ 1.0xØ 0.033 0.045 0.053 0.063 0.089 Malleable GGG40, GGG70, & Nodular 50005 8 200 HB 1.5xØ 0.5xØ 1.0xØ 0.017 0.025 0.031 0.040 0.055 0.066 0.077 250 HB & Nodular 50005 250 HB Incoloy 800 240 HB Fe, Ni & Incoloy 800 240 HB 9 Inconel 700 250 HB 1.5xØ 0.3xØ 1.0xØ 0.015 0.020 0.024 0.028 0.040 Fe, Ni & Co based 9 Inconel 700 250 HB 1.5xØ 0.3xØ 1.0xØ 0.010 0.014 0.018 0.023 0.031 0.037 0.044 S Stellite 21 350 HB Co based S Stellite 21 350 HB T40 - Ti based 10 1.5xØ 0.5xØ 1.0xØ 0.015 0.020 0.024 0.028 0.040 T40 - TiAl6V4 - Ti based 10 1.5xØ 0.5xØ 1.0xØ 0.010 0.015 0.018 0.023 0.032 0.038 0.045 TiAl6V4 - 45 HRc X100CrMo13, 440C, 1.5xØ 0.3xØ 0.2xØ 0.013 0.017 0.021 0.024 0.035 45 HRc Steel 11 50 HRc X100CrMo13, 440C, 0.3xØ 0.2xØ 0.007 0.011 0.013 0.017 0.023 0.028 0.032 G-X260NiCr42 Steel 11 G-X260NiCr42 50 HRc 1.5xØ H 55 HRc 1.5xØ 0.2xØ 0.1xØ 0.011 0.015 0.018 0.021 0.030 H 55 HRc 0.2xØ 0.1xØ 0.005 0.008 0.010 0.013 0.017 0.021 0.024 Chilled Cast Iron 12 Ni-Hard 2 400 HB 1.5xØ 0.2xØ 0.1xØ 0.011 0.015 0.018 0.021 0.030 Chilled Cast Iron 12 Ni-Hard 2 400 HB 1.5xØ 0.2xØ 0.1xØ 0.005 0.008 0.010 0.013 0.017 0.021 0.024 White Cast Iron 13 G-X300CrMo15 55 HRc 1.5xØ 0.2xØ 0.1xØ 0.011 0.015 0.018 0.021 0.030 White Cast Iron 13 G-X300CrMo15 55 HRc 1.5xØ 0.2xØ 0.1xØ 0.005 0.008 0.010 0.013 0.017 0.021 0.024 NF Aluminium 14 AlSi12 130 HB 1.5xØ 0.5xØ 1.0xØ 0.036 0.050 0.059 0.070 0.099 NF Aluminium 14 AlSi12 130 HB 1.5xØ 0.5xØ 1.0xØ 0.018 0.027 0.033 0.042 0.058 0.069 0.081 334 335