MECH Smooth Chip Evacuation ● Smooth Chip Evacuation A flat-cut flute Notched insert breaks chips into small pieces provides smooth chip evacuation MECH Competitor A Workpiece Material:SS400 Notched insert reduces cutting force, Vc=120m/min and enables high efficiency machining by ap×ae=40mm×10mm reducing chattering. fz=0.12mm/t MECH032-S32-11-5-4T With coolant hole for bottom insert (End mill type only) Low Cutting Force ● Low Cutting Force due to Notched Inserts Cutting Force Comparison (principal force) Workpiece Material:S50C 5,000 4,660 Workpiece Material:S50C Vc=120m/min Vc=120m/min 15 Recommended Cutting Range ap×ae=40mm×5~13mm 4,000 3,950 ap×ae=40mm×10mm Cutting Range fz=0.06~0.2mm/t 3,580 fz=0.1mm/t MECH032-S32-11-5-4T MECH032-S32-11-5-4T ae(mm) MECH Cutting force (N) 3,000 10 2,000 5 Competitor A Competitor B 1,000 0.06 0.08 0.1 0.15 0.2 0 MECH Competitor A Competitor B fz(mm/t) (Internal evaluation) M ■ Number of Inserts Installed No. of Inserts No. of Inserts No. of Inserts No. of Inserts No. of Flutes BDMT11T308ER- BDMT170408ER- No. of Flutes BDMT11T308ER- BDMT170408ER- Description Description Milling N2 N3 N3 N4 N2 N3 N3 N4 MECH 025-S25-11-4-2T 2 8 4 4 MECH 050R11-8-4T-BT50 32 16 16 - - 032-S32-11-5-2T 10 5 5 050R17-7-4T-BT50 4 Inserts 032-S32-11-5-4T 20 10 10 063R17-7-4T-BT50 28 14 14 Lead Angle 040-S32-11-6-4T - - 080R17-7-4T-BT50 - - 45°/20° 4 24 12 12 Lead Angle 040-S42-11-6-4T 100R17-7-6T-BT50 6 42 21 21 15° 050-S42-11-7-4T 28 14 14 MECH 050R11-4T-BT50SA 4 32 16 16 - - Lead Angle 050-S42-11-7-6T 6 42 21 21 063R17-4T-BT50SA 0° 4 28 - - 14 14 High Feed MECH 040-S32-17-4-2T 2 8 4 4 080R17-4T-BT50SA Multi- 040-S42-17-4-2T - - 100R17-6T-BT50SA 6 42 - - 21 21 Function 050-S42-17-5-4T 4 20 10 10 MECH 050R11-4T-BT50-A 4 24 12 12 - - Slot Mill MECH 040R-11-4-4T-M 4 16 8 8 - - 063R17-4T-BT50-A 4 20 - - 10 10 Ball-nose 050R-11-5-6T-M 6 30 15 15 080R17-4T-BT50-A Radius MECH 050R-17-2-4T-M 8 4 4 100R17-6T-BT50-A 6 30 - - 15 15 Others 050R-17-4-4T-M 4 16 8 8 MECH 050R11-4T-F 4 8 4 4 - - 063R-17-3-4T-M 12 6 6 063R17-4T-F 4 8 - - 4 4 080R-17-4-6T-M 6 24 - - 12 12 080R17-4T-F 100R-17-4-6T-M 100R17-6T-F 6 12 - - 6 6 MECH 063R-17-3-4T 4 12 6 6 080R-17-4-6T 6 24 12 12 100R-17-4-6T M84