Основной каталог Kyocera 2016-2017 - страница 25
Навигация
Каталог Kyocera фрезы MFH для высокоскоростной обработки
Каталог Kyocera фрезы MEC высокопроизводительные концевые и торцевые фрезы
Каталог микроинструмента Kyocera 2015-2016
Каталог Kyocera высокоэффективные сверла со сменными пластинами DRV
Каталог Kyocera пластины TQ для нарезания резьбы c прессованным стружколомом
Каталог Kyocera высокопроизводительные модульные сверла DRA 
Ceramic
- Features of Ceramic
Ceramic
Ceramics inserts are capable of machining at high speeds. Recommended for hard turning of hardened steel or rough to finish turning of cast iron and heat-resistant alloys.
Features
- Excellent wear resistance enables high speeds machining of cast iron
- Ceramic maintains good surface finishes due to the low affinity to workpiece
materials
- Silicon nitride ceramic can machine cast iron with coolant due to its superior
thermal shock resistance
| Classification | Symbol | Color | Main Component (Coated Composition) | Coating Layer | Hardness of Substrate(GPa) | Fracture Toughness (MPa.m 1/2) | Transverse Strength(MPa) | Advantages and Applications |
| KA30 | White | Al2O3 | - | 17.5 | 4.0 | 750 | · Aluminum Oxide ceramic (Al2O3) · Application: Finishingof cast iron at high cuttingspeeds without coolant | |
| K | KS6050 | Gray | Si3N4 | - | 15.6 | 8.0 | 1,200 | · Silicon nitride ceramic (Si3N4) ·Application: Roughingand interrupted machiningof cast iron. Focusingon stability. (with or without coolant) |
| Cast Iron | CS7050 | Grayish white | Si3N4 （Special Al2O3COAT） | Thin coating | 15.6 | 8.0 | 1,200 | · Silicon nitride ceramic (Si3N4)＋CVD Coated Carbide(Special Al2O3COAT) ·Application: Finishing and continuous machining, and high speed and high efficient machining. (with or without coolant) |
| K | KT66 | Black | Al2O3+TiC | - | 20.1 | 4.1 | 980 | · Aluminum Oxide and Titanium Carbide ceramic (Al2O3+TiC) · Application: Semi-roughing to finishing of cast iron, and hard materials |
| Cast Iron H | A66N | Gold | Al2O3+TiC (TiN COAT) | Thin coating | 20.1 | 4.1 | 980 | ·TiN PVD coated Aluminum Oxide and Titanium Carbide ceramic (TiN coated Al2O3+TiN) · Application: Semi-roughing to finishing of hard materials |
| Hard Materials | PT600M | Blackish red | Al2O3+TiC (MEGACOAT) | Thin coating | 20.1 | 4.1 | 980 | ·Heat-resistant MEGACOAT on Aluminum Oxide and Titanium Carbide ceramic (MEGACOAT Al2O3+TiC) ·Application: Semi-roughing to finishing of cast iron, hard materials and hardened roll materials |
| S | KS6030 | Gray | SiAlON | - | 15.2 | 6.0 | 600 | ·SiAlON Ceramic with superior wear resistance and high resistance against boundary wear · Application: Finishingto medium machiningof heat-resistant alloys |
| Heat-resistant alloys | KS6040 | Brown | SiAlON | - | 16.7 | 7.0 | 900 | ·High stability SiAlON ceramic with wear resistance and fracture resistance · Application: Roughingof heat-resistant alloys |
- Application Map
- Cast Iron
- Hard Materials
- Heat-resistant alloys
KA30 CS7050 CF1 PT600M PT600M A66N
NEWKS6030
KT66 KS6050 KT66 KS6040
Low← Fracture resistance (Toughness)→High Low←Fracture resistance (Toughness)→High Low← Fracture resistance (Toughness)→High
Continuous Light Interruption Interruption Continuous Light Interruption Interruption Continuous Light Interruption Interruption
- High-Temperature Hardness
- Properties of PVD Coating
2800 MEGACOAT Al O +TiC Ceramic 40
| 2400 | 2 3 | TiC | MEGACOAT | |
| Al O Ceramic | TiCN |
| 2000 | 2 3 | 30 |
| 1600 |
20 TiN TiAIN
Carbide 1200 High Speed Steel Cermet 800 10
400
0 0 200 400 600 800 1,000 1,200 1,400
200 600 1,000 1,400
Temperature (°C) Oxidation temperature (°C)